ISSN 1999-6934

Scientific-technical journal

EQUIPMENT AND TECHNOLOGIES

FOR OIL AND GAS COMPLEX

                                                                                                      published since 2001

August 2018                                          ą 4                                   6 issues per year

 

CONTENŇS

 

THE CHIEF EDITOR`S COLUMN

 

The 65th anniversary since the birthday of the Rector of Gubkin Russian State University of Oil and Gas (National Research University) (p. 5)

 

MACHINERY AND EQUIPMENT

 

Kershenbaum V.Ya. Import substitution – evolution of quality – competitiveness (p. 6‑8)

 

Maslin A.I., Novikov A.S., Serikov D.Yu. Improvement of operational efficiency of oilfield equipment (p. 9‑15)

 

Timiryazev V.A., Khostikoev M.Z., Nabatnikov Yu.F., Ageeva V.N. Provision of the quality of hard-alloy teeth connection in drill-bit rolling cutters (p. 16‑19)

 

Levitskiy D.N. Use of anti-shocked lubricating oils in gas-oil equipment to eliminate self-excited vibration and to prolong service life of friction pieces (p. 20‑22)

 

Tatur I.R., Leontiev A.V., Spirkin V.G. Quality control of sealing of liquids on an oil basis for accumulator tank hot water heat power equipment (p. 23‑28)

 

Novikov O.A. Development of treatment plans when projecting technological processes of details manufacture for oil and gas machinery engineering (p. 29‑35)

 

DEVELOPMENT OF OIL AND GAS WELLS

 

Protasov V.N., Shtyrev O.O., Dedkov D.Yu. Steel production tubes with protective coating – perspective direction of improving reliability and efficiency of producing strings at oil fields (p. 36‑39)

 

Molchanov A.G. Durability calculation of the coil tubing (p. 40‑43)

 

NEW METHODS AND TECHNOLOGIES

 

Nozdrya V.I., Balaba V.I., Polischuchenko V.P., Kurdyukov A.V. Perfection of inhibiting drilling fluids for the conditions of the Western Siberia (p. 44‑48)

 

Bezkorovainiy V.P., Tarasov N.S., Trushchelyov A.E. Requirements to the information support system of the life cycle of offshore oil and gas facilities (p. 49‑52)

 

Khostikoev M.Z., Timiryazev V.Ŕ., Levitskiy D.N., Karelin I.N. Improvement of drill bits operational capacity (p. 53‑58)

 

Yasashin V.A., Gadylshina E.S., Bolotokov A.S. Analysis of standardization documentation in the field of liquefied natural gas (p. 59‑61)

 

PIPELINE TRANSPORT

 

Sokolinskiy L.I., Lopatin A.S. On the issue of the evaluation of the noise insulation coatings effectiveness for the compressor station’s pipelines (p. 62‑68)

 

Guseva T.A., Kershenbaum V.Ya., Polikarpov M.P. Regulatory documentation on pipes for main pipelines as a factor of competitive products production (p. 69‑76)

 

Karelin I.N., Khostikoev M.Z., Chernova T.A. Innovative modernization of oil and gas pipeline devices (p. 77‑80)

 

Syomin V.I., Emelyanov A.V. Modern thread broadcasting machines and installations for manufacturing pipes of oil-gas sector (p. 81‑85)

 

 

Information on the articles

 

THE 65TH ANNIVERSARY SINCE THE BIRTHDAY OF THE RECTOR
OF GUBKIN RUSSIAN STATE UNIVERSITY OF OIL AND GAS
(NATIONAL RESEARCH UNIVERSITY) (p. 5)

 

Order this article in the electronic library

 

UDC 006:622.276:338.518          DOI: 10.30713/1999-6934-2018-4-6-8

 

IMPORT SUBSTITUTION – EVOLUTION OF QUALITY – COMPETITIVENESS (p. 6)

 

Vsevolod Yakovlevich Kershenbaum, Dr. of tech. sci., Professor, Honored member of the RF science, Head of the Department of Standardization, Certification and Management of Quality of Oil-gas Equipment Production

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: tkaning@yandex.ru

 

The article discusses a provision on the technique quality evolution from the standpoint of M. Ridley and R. MacNamara. The necessity of the chain unity science – design – technology – production – market is noted. It ensures the readiness of Russian enterprises to provide import substitution as an initial stage of competitiveness.

 

Keywords: quality of technology; import substitution; competitiveness; evolution of quality.

 

Order this article in the electronic library

 

UDC 622.276.5.05          DOI: 10.30713/1999-6934-2018-4-9-15

 

IMPROVEMENT OF OPERATIONAL EFFICIENCY OF OILFIELD EQUIPMENT (p. 9)

 

Alexander Ivanovich Maslin, Chief structural engineer

 

LLC "Dubna 30"

8, Onezhskaya str., Moscow, 125438, Russian Federation

 

Alexander Sergeevich Novikov, Cand. of tech. sci., technical Director

 

LLC "MIP Georazvedka plus"

3, bld. 7, Odoevsky proezd, Moscow, 117574, Russian Federation,

ĺ-mail: novikov.as@mail.ru

 

Dmitry Yurievich Serikov, Cand. of tech. sci., assistant professor

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

ĺ-mail: serrico@rambler.ru

 

At present, the efficiency of oil extraction by applying modern, industrially mastered technologies remains low. Depending on the oil reserves structure and fields development methods, oil recovery, is 20…40 % in the average. Residual or non-recoverable oil reserves amount to 75 % of the pre-estimated geological reserves. The existing technologies fail to provide production of residual oil, otherwise they make it completely unprofitable. In this regard, the problem of oil recovery enhancement in conditions of old deposits development, which prevail in Russia, is mostly urgent. The existing methods of reservoir pressures maintenance are obsolete, bringing, vice versa, reduction of the oil recovery factor. Promising methods of polymer, foam-polymer flooding significantly increase the oil recovery factor, but the existing oilfield equipment is not effective. The practical use of the proposed new high-tech equipment will significantly improve the efficiency of old deposits development due to the oil recovery factor increase.

 

Keywords: oilfield equipment; oil recovery factor; reservoir pressure; centrifugal pump; single-screw pump.

 

Order this article in the electronic library

 

UDC 622.24.051          DOI: 10.30713/1999-6934-2018-4-16-19

 

PROVISION OF THE QUALITY OF HARD-ALLOY TEETH CONNECTION
IN DRILL-BIT ROLLING CUTTERS (p. 16)

 

Vladimir Anatolievich Timiryazev, Dr. of tech. sci., Professor of the Department of Technology of Machinery Engineering

 

MSTU "Stankin"

3a, Vadkovsky pereulok, Moscow, 127055, Russian Federation

 

Mikhail Zaurbekovich Khostikoev, Dr. of tech. sci., Professor of the Department of Standardization, Certification and Management of Quality of Oil-gas Equipment Production,

Vera Nikolaevna Ageeva, Cand. of tech. sci., assistant professor

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: khostikoevmz@mail.ru

 

Yury Fedorovich Nabatnikov, Dr. of tech. sci., Professor, Head of Depatrment "Mining Equipment, Transportation and Machine Engineering"

 

National Research Technological University "Moscow Institute of Steel and Alloys" (NRTU MIS&A)

4, Leninsky prosp., Moscow, 119049, Russian Federation

 

A method for improving the quality of hard-alloy teeth connection in drill-bit rolling cutters is proposed. The researches prove the fact that when pressing the teeth into the housing of a drill-bit rolling cutter, a very small or even zero tightness can form. This negatively affects the strength of the tooth connection with the housing of a drill-bit rolling cutter. In case of the tightness absence or at its low values, the cutting forces arising during drilling of the rock, tear off the teeth from the housing of a drill-bit rolling cutter, which results in the loss of a drill-bit cutting ability.

To eliminate this defect and achieve a stable qualitative connection of the teeth with the drill-bit rolling cutter providing a large guaranteed tightness, it is proposed to replace the method of complete interchangeability, applied in accordance with the technology, by the method of a group interchangeability, that is, to introduce a selective assembling of teeth with the housing of a drill-bit rolling cutter. A pattern to calculate the number of sorting groups and limiting deviations of the holes diametrical dimensions and the teeth of the drill-bit rolling cutters is proposed.

Modeling of the state of the teeth and the drill-bit rolling cutter connection is carried out, the complex diagram of stress formation in the connection is shown. Steady tightness in the connection is determined, fluctuations of which do not exceed 20 %.

 

Keywords: quality of drill bits; cutting ability of a drill bit; breaking strength of teeth connection with drill-bit rolling cutter housing; method of group interchangeability; selective assembling of cutter of drill-bit rolling cutters; modeling of the combination of the teeth and the drill-bit rolling cutter.

 

Order this article in the electronic library

 

UDC 621.89:621.941.01          DOI: 10.30713/1999-6934-2018-4-20-22

 

USE OF ANTI-SHOCKED LUBRICATING OILS IN GAS-OIL EQUIPMENT
TO ELIMINATE SELF-EXCITED VIBRATION AND TO PROLONG SERVICE LIFE
OF FRICTION PIECES (p. 20)

 

Dmitry Nikolaevich Levitskiy, Dr. of tech. sci., Professor, Head of the Department of Theoretical Mechanics

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: com@gubkin.ru

 

On the basis of the analysis of conditions of emergence of frictional self-oscillations in various mechanical systems applied in a gas-oil equipment criteria by which grease oils taking into account anti-stick-slip properties and a sufficient longevity of the friction pairs have to be estimated are formulated.

 

Keywords: dynamic models; frictional self-oscillations; grease oils; anti-stick-slip additives.

 

Order this article in the electronic library

 

UDC 658.264          DOI: 10.30713/1999-6934-2018-4-23-28

 

QUALITY CONTROL OF SEALING OF LIQUIDS ON AN OIL BASIS
FOR ACCUMULATOR TANK HOT WATER HEAT POWER EQUIPMENT (p. 23)

 

Igor Rafailovich Tatur, Cand. of tech. sci., assistant professor,

Alexey Viktorovich Leontiev, post-graduate student,

Vladimir Grigorievich Spirkin, Dr. of tech. sci., Professor

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

ĺ-mail: igtatur@yandex.ru, leontievaleksey@gmail.com, v.g.spirkin@mail.ru

 

To assess the state of oil-based sealing liquids in tanks-batteries of hot water supply use: viscosity, film gas permeability in relation to water vapors and air oxygen, the relative change in dynamic viscosity during thermal oxidation, corrosion rate of steel under the sealing liquid film in distilled water are proposed. In addition, it is necessary to evaluate the possible service life of the sealing liquid by the value of the complex indicator protective ability.

 

Keywords: sealing liquid; complex indicator; dynamic viscosity; gas permeability of a film; corrosion rate; thermal oxidation ability.

 

Order this article in the electronic library

 

UDC 621.95/96.04 (035)          DOI: 10.30713/1999-6934-2018-4-29-35

 

DEVELOPMENT OF TREATMENT PLANS WHEN PROJECTING
TECHNOLOGICAL PROCESSES OF DETAILS MANUFACTURE
FOR OIL AND GAS MACHINERY ENGINEERING (p. 29)

 

Oleg Alexandrovich Novikov, Dr. of tech. sci., Professor

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: noviktexnolog@yandex.ru

 

The article solves the problem of increasing productivity and quality of project works when projecting technological processes of products manufacture to be used in gas-oil mechanical engineering. Accounting of the fact that now technical production preparation for carrying out project works requires application of information technologies, the techniques of submitting information for a technological processes projecting in reference information literature, techniques of this information storage in modern technological computer-aided design systems (CAD) and the methods of the operation elements description on the basis of the obtained information when projecting technological processes were analyzed. The analysis has shown that the solution of the problem is possible in the technological CAD, the structure of which is based on the module principle. The module in a CAD is a technologist’s instrument the software of which allows him to describe a private project problem in the dialogue mode, to automatically create the program in a specialized programming language. The result of the program work when projecting the operation is a line in the standard language of communication in the format which is accepted in the technological documents for the description of the technological operation lines. The article discusses the technique of the module formation for appointment and description of plans of details elementary surfaces treatment in technological documents.

 

Keywords: technological preparation of production; technological operations; plans of treatment; information technologies; modular approach; tools; software; dialogue; specialized language of programming.

 

Order this article in the electronic library

 

UDC 622.32+620.193          DOI: 10.30713/1999-6934-2018-4-36-39

 

STEEL PRODUCTION TUBES WITH PROTECTIVE COATING –
PERSPECTIVE DIRECTION OF IMPROVING RELIABILITY AND EFFICIENCY
OF PRODUCING STRINGS AT OIL FIELDS (p. 36)

 

Viktor Nikolaevich Protasov, Dr. îf tech. sci., Professor of the Department of Machinery and Equipment of Oil and Gas Industry,

Dmitry Yurievich Dedkov, engineer of the Department of Machinery and Equipment of Oil and Gas Industry

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: protasov1935@rambler.ru, dedkovdmitriy@gmail.com

 

Oleg Olegovich Shtyrev, General Director

 

Research Technical Center (RTC) "Quality-Coating-Neftegaz"

63/2, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: olegshtyr91@gmail.com

 

In the article the reasons of insufficient reliability and low energy efficiency of steel tubing strings are analyzed. It is shown that the reasons are the corrosive sorption-mechanical destruction of the steel pipe and the formation of significant solid deposits on the inner surface of the tubing columns. The advantages of the strings made of steel tubing and couplings with polymer coating on their inner surface and on the associated threaded tubing surfaces and couplings to them are substantiated.

Attention is drawn to the fact that along with the accumulated positive experience of the use of tubing and couplings with polymer coating, there are numerous examples of their low efficiency and unjustified significant material costs. This is a consequence of the discrepancy between the quality criteria of polymeric coatings of tubing and the couplings assigned to them by the operators that are regulated by the operating organizations. The reason is the absence in the oil and gas companies of specialists of relevant qualifications. To develop corporate regulatory, methodological documentation and improve the skills of oil and gas companies in the area under consideration, it is recommended to involve the departments of oil and gas universities in standardization, certification and quality management of oil and gas equipment.

 

Keywords: steel tubing strings; the reasons for the lack of reliability and energy efficiency; tubing with polymer coating; the advantages of coatings; the improvement of regulatory documentation for coatings.

 

Order this article in the electronic library

 

UDC 621.643.3          DOI: 10.30713/1999-6934-2018-4-40-43

 

DURABILITY CALCULATION OF THE COIL TUBING (p. 40)

 

Alexander Georgievich Molchanov, Dr. of tech. sci., Professor, Head of the Department of Technical Mechanics

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: agmolchanoff@yandex.ru

 

Strings of flexible pipes, used in coiled tubing units for well workover and drilling rigs are the weakest and most responsible element. Calculation of their life and determination of residual longevity is complicated by the fact that the material from which they are made works beyond the pale of the elasticity. A methodology for estimating the durability of flexible pipes based on the study of the work of samples tested in laboratory conditions is proposed. The methodology is based on the process of transformation of tension-compression diagrams when creating cyclic stresses exceeding the yield strength. As a result, it becomes possible to determine the durability of a flexible pipe with its cyclic loading, starting from its strength and deformation parameters under static loading.

 

Keywords: equipment using coil tubing; coil tubing; loading of coil tubing; loading diagram; aging of pipe material; hardening of pipe material; fatigue failure.

 

Order this article in the electronic library

 

UDC 622.244.442.063.2:678.7          DOI: 10.30713/1999-6934-2018-4-44-48

 

PERFECTION OF INHIBITING DRILLING FLUIDS
FOR THE CONDITIONS OF THE WESTERN SIBERIA (p. 44)

 

Vladimir Ivanovich Nozdrya, Cand. of geol.-mineral. sci., General Director,

Alexey Vadimovich Kurdyukov, engineer

 

LLC "NPK "Specburmaterials"

1a, Gastello str., Zhukovsky, 140180, Moscow region, Russian Federation,

ĺ-mail: npk@scsbm.ru

 

Vladimir Ivanovich Balaba, Dr. of tech. sci., Professor

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

ĺ-mail: balaba.v@gubkin.ru

 

Vasily Pavlovich Polischuchenko, Cand. of chem. sci., chief technologist

 

LLC "SBM Service Center"

5, bld. 3, Vavilov str., Moscow, 119334, Russian Federation,

ĺ-mail: pvp@scsbm.ru

 

The experience of use of inhibiting drilling fluids in conditions of the Western Siberia is considered. It is shown that clay rocks of the region are represented by various clay minerals, have different volume and composition of exchangeable cations. They are characterized by a multitude of structural-texture specific features and other properties that determine their specificity, including a tendency to hydration and swelling. As a result of this, wells drilling is accompanied by the occurrence of complications associated with softening of clay rocks and dispersion of drill cuttings during its hydraulic transportation along the wellbore. There arise problems of environmental safety, since the dispersion of clay drill cuttings in the borehole leads to the production of the excess drilling mud and, as a result, to the increase in the volume of technological drilling wastes, as well as excessive consumption of chemical reagents.

 

Keywords: drilling fluids; inhibiting drilling fluids; drilling complications; dispersion of drill cuttings; drilling fluid excess.

 

Order this article in the electronic library

 

UDC 622.276.1/.4.04:658.5          DOI: 10.30713/1999-6934-2018-4-49-52

 

REQUIREMENTS TO THE INFORMATION SUPPORT SYSTEM
OF THE LIFE CYCLE OF OFFSHORE OIL AND GAS FACILITIES (p. 49)

 

Vladimir Pavlovich Bezkorovainiy, Dr. of tech. sci., Professor,

Nikita Sergeevich Tarasov, post-graduate student,

Artyom Eduardovich Trushchelyov, magistrant

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: vpbp@mail.ru, tarasovnikita93@mail.ru, artem.truschelev@mail.ru

 

The paper considers the implementation of the life cycle stages of offshore oil and gas facilities in the context of possibilities of modern information technologies. Examples of software products for support of the life cycle of offshore oil and gas facilities are given. The basic requirements to the information model of the life cycle support for the main stages such as design and survey work, construction-installation work, the stages of operation and utilization, allowing the participants to effectively interact while implementing the project, to organize and formalize a set of data on the object and the existing information flows, to monitor conflicts and control the progress of work are presented. The information modeling application provides timeliness, validity and minimization of errors of engineering and management decisions.

The proposals discussed in the article are built in accordance with the experience of implementing large Projects and can be used as a methodological guide for specialists of different managerial levels, as an analytical tool for system engineers, integrators, conducting modernization and optimization of production processes using integrated corporate information systems.

 

Keywords: offshore oil and gas facilities; information model; life cycle; design and survey work; construction and installation works; operation; utilization.

 

Order this article in the electronic library

 

UDC 622.24.051          DOI: 10.30713/1999-6934-2018-4-53-58

 

IMPROVEMENT OF DRILL BITS OPERATIONAL CAPACITY (p. 53)

 

Mikhail Zaurbekovich Khostikoev, Dr. of tech. sci., Professor of the Department of Standardization, Certification and Management of Quality of Oil-gas Equipment Production,

Dmitry Nikolaevich Levitskiy, Dr. of tech. sci., Professor, Head of the Department of Theoretical Mechanics,

Igor Nikolayevich Karelin, Dr. of tech. sci., Professor of the Department of Standardization, Certification and Management of Quality of Oil-gas Equipment Production

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky pr., Moscow, 119991, Russian Federation,

e-mail: khostikoevmz@mail.ru

 

Vladimir Anatolievich Timiryazev, Dr. of tech. sci., Professor of the Department of Technology of Machinery Engineering

 

MSTU "Stankin"

3a, Vadkovsky pereulok, Moscow, 127055, Russian Federation

 

Roller bits are the most versatile rock-destroying tool, since the field of their use covers almost all the variety of rocks.

One of the significant constructive reasons for the decrease of bits working capacity and durability is the difference in a roller bit height, caused by the organic shortage of the technology of their pressing. To improve working capacity and durability of drill bits, a new patented technological solution of the method of teeth pressing into the roller bit housing, providing their exact uniformity, that increases their operational capacity and the drilling tools durability is proposed. The proposed method is compared with the existing traditional methods of teeth pressing. The real accuracy advantages of the proposed method as compared with the conventional methods are established.

 

Keywords: rock-cutting tool; roller bits; provision of different height of roller cutter teeth; increases in the tools operational capacity and drilling durability.

 

Order this article in the electronic library

 

UDC 006.83          DOI: 10.30713/1999-6934-2018-4-59-61

 

ANALYSIS OF STANDARDIZATION DOCUMENTATION
IN THE FIELD OF LIQUEFIED NATURAL GAS (p. 59)

 

Vitaly Anatolievich Yasashin, Dr. of tech. sci., Professor,

Evelina Salikhovna Gadylshina, graduate student,

Artur Stanislavovich Bolotokov, post-graduate student

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: yasashin@rambler.ru, Evelin.gubkin@mail.ru, tur.gaz@mail.ru

 

Natural gas is one of the most important power sources in the world. Even now liquefied natural gas (LNG) is the most actively developing sector of the power industry. By 2020 its share will make about 35 % in the world gas trade, and by 2030 it will reach 60 %.

Due to the active development of LNG home market and equipment production, determination and study of LNG qualitative indicators are of special importance. The product quality is provided not only by technical-technological base of the cycle process, but also by development of standard-technical documentation that regulates functioning of the technological chain from LNG production till its realization.

The change of natural gas composition as qualitative characteristics during its technological transformation from the main natural gas to LNG is considered.

Foreign standards in the field of LNG production are discussed, the requirements of home standards to liquefied natural gas are analyzed.

 

Keywords: natural gas; liquefied natural gas (LNG); quality; standard.

 

Order this article in the electronic library

 

UDC 628.517          DOI: 10.30713/1999-6934-2018-4-62-68

 

ON THE ISSUE OF THE EVALUATION
OF THE NOISE INSULATION COATINGS EFFECTIVENESS
FOR THE COMPRESSOR STATION’S PIPELINES (p. 62)

 

Leonid Isaakovich Sokolinskiy1, 2, Chief mechanical engineer of ITC "Orgtechdiagnostika" JSC "Gazprom Orgenergogaz", Cand. of tech. sci., Professor of the Department of Thermodynamics and Heat Engines,

Alexey Sergeevich Lopatin2, Dr. of tech. sci., Professor, Head of the Department of Thermodynamics and Heat Engines

 

1 JSC "Gazprom Orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: Sokolinskiy@oeg.gazprom.ru

 

2 Gubkin Russian State University of Oil and Gas (National Research University)

65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: lopatin@gubkin.ru

 

The problems associated with the use of noise insulation coatings for piping arrangement of gas pumping units at the compressor stations of PJSC "Gazprom" are considered. The analysis of the technique of acoustic measurements and the assessment of the noise effect on the personnel of the compressor station are conducted as well as the methods for evaluating the acoustic insulation of pipes from the standpoint of the validity of the sound insulation of the piping arrangement at a compressor station with centrifugal superchargers and the tasks of improving the reliability of pipelines by ensuring their controllability are analyzed.

 

Keywords: noise insulation coatings; compressor station; gas compressor unit; acoustic measurements; controllability.

 

Order this article in the electronic library

 

UDC 621.643.07          DOI: 10.30713/1999-6934-2018-4-69-76

 

REGULATORY DOCUMENTATION ON PIPES FOR MAIN PIPELINES
AS A FACTOR OF COMPETITIVE PRODUCTS PRODUCTION (p. 69)

 

Tatiana Alexeevna Guseva, Cand. of tech. sci., assistant professor of the Department of Standardization, Certification and Management of Quality of Oil-gas Equipment Production,

Vsevolod Yakovlevich Kershenbaum, Dr. of tech. sci., Proffessor, Head of the Department of Standardization, Certification and Management of Quality of Oil-gas Equipment Production,

Maxim Petrovich Polikarpov, Cand. of tech. sci., assistant professor of the Department of Standardization, Certification and Management of Quality of Oil-gas Equipment Production

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: tguseva14@yandex.ru, tkaning@yandex.ru, m_pol@rambler.ru

 

This article analyzes the current state in the field of requirements for international, regional, national and corporate standards on pipes for main transport systems for in the context of ensuring the competitiveness of domestic pipe products. The article provides a comparative analysis of the requirements of the Russian national standards for steel welded pipes, including GOST R 56403 and GOST 31447, with provisions of foreign widely accepted documents of the International Organization for Standardization ISO and the American Petroleum Institute API. In addition, the domestic corporate practice of standardization is examined by the example of the standards of PJSC Gazprom and PJSC Transneft, which establish technical requirements for pipes for main systems.

 

Keywords: competitiveness; steel pipes; trunk pipelines; documents on standardization.

 

Order this article in the electronic library

 

UDC 621.646.1          DOI: 10.30713/1999-6934-2018-4-77-80

 

INNOVATIVE MODERNIZATION OF OIL AND GAS PIPELINE DEVICES (p. 77)

 

Igor Nikolayevich Karelin, Dr. of tech. sci., Professor of the Department of Standardization, Certification and Management of Quality of Oil-gas Equipment Production,

Mikhail Zaurbekovich Khostikoev, Dr. of tech. sci., Professor of the Department of Standardization, Certification and Management of Quality of Oil-gas Equipment Production,

Tatiana Aleksandrovna Chernova, Cand. of tech. sci., assistant professor

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: karelin-in@mail.ru, khostikoevmz@mail.ru, chernowa.tatiana2012@yandex.ru

 

The presence of aggressive mechanical impurities in the streams of working and technological environments of gas-oil pipelines is the most likely cause of failure of the pipelines’ elements. Moreover, the elements are widely used devices for managing these flows, i. e. having the greatest hydro resistivity. Namely, gate valves, plug valves, fill valves, regulators and even the simplest turning sections of pipelines. The consequences of such failures are extremely unfavorable both for the normal functioning of the equipment of production facilities and for the environment, including people. Therefore, many years of applied research into new ways to improve the reliability of such devices have been carried out. And the results in the form of realized inventions should be mastered not only in the production of gas-oil equipment and widely used in operation.

 

Keywords: innovations; pipeline devices; contaminated environments; separation of functions; ceramic elements; acceptance testing; import substitution.

 

Order this article in the electronic library

 

UDC 621.774          DOI: 10.30713/1999-6934-2018-4-81-85

 

MODERN THREAD BROADCASTING MACHINES AND INSTALLATIONS
FOR MANUFACTURING PIPES OF OIL-GAS SECTOR (p. 81)

 

Vladimir Ivanovich Syomin, Dr. of tech. sci., Professor

 

Gubkin Russian State University of Oil and Gas (National Research University)

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: symin.v@mail.ru

 

Alexey Viktorovich Emelyanov, Deputy General Director for quality technology

 

PJSC "Trubnaya metallurgicheskaya kompaniya"

40, bld. 2ŕ, Pokrovka str., Moscow, 105062, Russian Federation,

e-mail: EmelyanovAV@tmk-group.com

 

The main principles and modern equipment used when manufacturing threaded pipes (drilling, casing, tubing) of oil grade are considered. Some types of multi-operation automated machines used for cutting conical threaded connections, pipe ends cutting off, chamfering and other technological operations are presented. The advantages of each of the considered principles of threaded pipes treatment with a rotating tool and a rotating workpiece are substantiated.

 

Keywords: conical threaded joints; drill pipes; casing pipes; tubing; production equipment; threading machines; rotating tools; rotating workpiece; pipe finishing; production process; nipple; coupling.

 

Order this article in the electronic library

 

 

JSC "ALL-RUSSIAN SCIENTIFIC-RESEARCH INSTITUTE OF ORGANIZATION, MANAGEMENT AND ECONOMICS OF OIL AND GAS INDUSTRY"

Main page of journal