ISSN 1999-6934 Scientific-technical journal published since 2001 February 2019 ¹ 1(109) 6 issues per year
CONTENÒS |
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MACHINERY AND EQUIPMENT |
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Mambetov R.F. Hydrogen sulfide cracking of a pressure gauge valve stem (p. 34‑42) |
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NEW METHODS AND TECHNOLOGIES |
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Ponomarev À.S., Pozdnyakov A.S. Technologies development in the field of offshore wells operation (p. 48‑61) |
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PIPELINE TRANSPORT |
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The list of articles published in scientific-technical journal "Equipment and technologies for oil and gas complex" at 2018 (p. 90‑93) |
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Information on the articles |
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UDC 006:622.276 DOI: 10.33285/1999-6934-2019-1(109)-5-7
THE
TRAJECTORY OF THE LOCALIZATION OF OIL AND (based on
the speech at the International Energy Forum
Vsevolod Yakovlevich Kershenbaum, Honored Scientist, Dr. of tech. sci., Professor, Head of the Department of Standardization, Sertification and Management of the quality of oil and gas equipment production
National University of Oil and Gas "Gubkin University" 65, Leninsky pr., Moscow, 119991, Russian Federation, e-mail: tkaning@yandex.ru
The article is devoted to the problems of import substitution for oil and gas equipment with reference to sectoral sanctions, analysis of standardization significance in solving the relevant tasks. The problems of competitiveness, which are based on the strategy of import substitution, involving the localization of production in domestic enterprises are considered. The necessity of a localization program implementation, which will make Russian products become the subject of export, thus providing recognition of domestic producers as reliable suppliers for various projects, including the development of offshore fields is established.
Keywords: import substitution; oil and gas equipment; localization; competitiveness.
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UDC 622.276.53.05-886 DOI: 10.33285/1999-6934-2019-1(109)-8-13
INCREASE
OF CHAIN DRIVES OPERATIONAL CAPACITY
Vladimir Mikhailovich Valovsky, Dr. of tech. sci., adviser of the Directorate on Reservoir Engineering Processes and Technologies, Konstantin Vladimirovich Valovsky, Dr. of tech. sci., Head of Petroleum Engineering Laboratory, Well Operation and Servicing Department, Ilgizyar Gaptnurovich Shamsutdinov, Head of Facilities Development Division, Well Operation and Servicing Department, Azat Atlasovich Saitov, junior researcher of Well Operation and Servicing Department
TatNIPIneft Institute – PJSC "Tatneft" named after V.D. Shashin 32, M. Jalil str., Bugulma, 423236, Republic of Tatarstan, Russian Federation, e-mail: valovsky@tatnipi.ru
Analysis of sucker-rod pumps chain drives during wells operation has demonstrated that about one half of chain drives failures is caused by the inadmissible chain pull as well as wear-out failures of the chain sprockets. The problem salvation requires periodic manual adjustment of the chain tension during operation. TatNIPIneft Institute of PJSC "Tatneft" proposes perfection of chain drives constructions of wells sucker-rod pumps that will provide reliability and longer service life due to automatic maintenance of the set chain tension of the converting mechanism. Some options of the chain tension by the motion of the lower driving sprocket due to the intermediate frame replacement as well as at the expense of the upper driving sprocket replacement by the weight of the load, using the diamond-shaped electrically-driven jack and the hydraulic jack with the drive from the transforming mechanism. Adjustment of the chain automatic tension of the transforming mechanism will provide reliability increase and durability of chain drives operation when using tension chains, made in Russia.
Keywords: chain drive; pulling chain; construction; automatic maintenance of chain tension; reliability and durability of operation.
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UDC 66.048.5-982 DOI: 10.33285/1999-6934-2019-1(109)-14-18
ANALYSIS
OF THE METHODS THAT ARE APPLIED TO INCREASE
Vladimir Vasilievich Biryuk, Dr of tech. sci., Professor, Ignaty Gennadievich Bedrin, post-graduate student
Samara National Research University named after Academician S.P. Korolev 34, Moskovskoe shosse, Samara, 443086, Russian Federation
Dmitry Yurievich Serikov, Cand. of tech. sci., assistant professor, Ulyana Sergeevna Serikova, Cand of tech. sci., assistant professor
National University of Oil and Gas "Gubkin University" 65, Leninsky prosp., Moscow, 119991, Russian Federation, e-mail: serrico@rambler.ru, lubava45@gmail.com
The article considers options for increasing the energy efficiency of distillation desalination units with a vapor compressor (vacuum evaporator units (VEU)). The variants of the additional development of VEU are proposed. The constructive schemes of pilot units with a diverse supply of heat are presented. The efficiency of each of the schemes is analyzed. Alternative methods applied to increase the energy efficiency are also considered. Conclusions on the choice of the most productive and promising method to be applied for improving the energy efficiency of VEU are made.
Keywords: vacuum evaporating unit; energy efficiency; desalination; heat-shrinkage; steam compressor.
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UDC 621.791 DOI: 10.33285/1999-6934-2019-1(109)-19-22
EVALUATION
OF METALLIC STRUCTURES’ WELDED JOINTS DURABILITY
Valery Vladimirovich Erofeev, Dr. of tech. sci., Professor, Robert Garafievich Sharafiev, Dr. of tech. sci., Professor, Azat Akhatovich Almukhametov, Cand. of tech. sci., assistant professor, Leonid Vladimirovich Makarov, engineer, Ilgis Rustambekovich Kireev, Cand. of chem. sci., assistant professor, Vagizyan Minnigaleevich Yakupov, assistant professor
Ufa State Petroleum Technological University 1, Kosmonavtov str., Ufa, 450062, Republic of Bashkortostan, Russian Federation, e-mail: sharafiev47@mail.ru
Andrey Gennadievich Ignatiev, Dr. of tech. sci., assistant professor
South Ural State Agrarian University 75, Lenin prosp., Chelyabinsk, 454080, Russian Federation, e-mail: ignat74@bk.ru
Sergey Valerievich Erofeev, Cand. of tech. sci., Director
LLC "Promstandart" 8, office 210, Yablochkin str., Chelyabinsk , 454048, Russian Federation, e-mail: okbx@mail.ru
The article proposes a method of evaluation of metal structures’ welded joints durability at the objects of oil and gas producing complex based on accelerated testing. This approach is based on a large amount of experimental data processing, given in the scientific works of domestic and foreign researchers, which resulted in established a connection that provides determination of effective coefficient value of welded joints concentration with account of their main construction-geometric parameters. The values of stress concentration coefficients Kσ in the samples used during accelerated tests by means of their recalculation when determining the value of the efficient coefficient of stresses concentration, can be calculated by applying the well-known methods for various types of concentrators, that have complicated geometrical shapes, and load schemes. The developed approach allows to essentially reduce the time of testing the welded joints endurance as compared with the standard testing. The method provides accounting of the constructive-technological parameters of metal structures welded joints at the objects of an oil and gas producing complex when evaluating their durability.
Keywords: welded joints; durability; accelerated testing; endurance limit; stress concentration.
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UDC 622.691.4.052:66.074 DOI: 10.33285/1999-6934-2019-1(109)-23-27
A
METHOD OF CERTIFICATION TESTING OF NOZZLE ABSORBER
Vitaly Anatolievich Yasashin, Dr. of tech. sci., Professor, Marina Yurievna Radkevich, master’s student, Tatiana Aleksandrovna Chernova, Cand. of tech. sci.
National University of Oil and Gas "Gubkin University" 65, Leninsky prosp., Moscow, 119991, Russian Federation, e-mail: yasashin@rambler.ru, marina-rmy@mail.ru, chernowa.tatiana2012@yandex.ru
Natural gas is one of the most important energy carriers in the world. Arriving from wells, already at the field it goes through several stages of primary processing, that changes its qualitative basis. The presence of moisture in gas reduces the reliability of the technological systems, increases the likelihood of emergencies, so natural gas supplied to the gas pipeline is subjected to mandatory drying from moisture. The depth of drying is determined by the requirements of industry standards. The method of gas drying, the most popular in practice, is absorption, carried out by means of nozzle absorbers. The paper presents a constructive scheme of a packed absorber with its technical characteristics, analyzes the normative-technical documentation, standards. This made it possible to determine the main qualitative characteristics of the object, such as the tightness of its construction, the quality of welding seams as well as to diagnose its strength characteristics from the conditions of the maximum permissible wall thickness of the absorber. The conducted researches provided development of a certification test method for a packed absorber for drying natural gas at a field.
Keywords: natural gas; gas drying unit; quality; standard; certification.
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UDC 658.011.12+658.589 DOI: 10.33285/1999-6934-2019-1(109)-28-33
THE
PROBLEMS OF SELECTING METHODS
Alexander Alexandrovich Maniraki, General Director
LLC "AGORA" 22B-11, Silikatnaya str., Mytishchi, 141004, Moscow region, Russian Federation, e-mail: grek_0@land.ru
Dmitry Yurievich Serikov, Cand. of tech. sci., assistant professor, Ulyana Sergeevna Serikova, Cand of tech. sci., assistant professor
National University of Oil and Gas "Gubkin University" 65, Leninsky prosp., Moscow, 119991, Russian Federation, e-mail: serrico@rambler.ru, lubava45@gmail.com
Rustem Flitovich Gaffanov, Cand. of tech. sci.
LLC "Designing-Engineering Company "Project" 7, room 1, Smolenskaya str., Moscow, 119121, Russian Federation, e-mail: marat-rust@yandex.ru
The paper presents the methods of industrial enterprises modernization in Russia. The types, forms and variants of an enterprise modernization strategy applying both the state and private capital are analyzed. It is determined that the modernization activity essence is enterprises technical renovation, which can be carried out using domestic, imported and/or licensed equipment. Based on the analysis conducted, the problems that enterprises will face when choosing their strategy and method of modernization are identified. The efficiency of the energy saving program implementation is discussed on the example of PJSC "Rosneft". The role of the state support in new technologies implementation by enterprises is noted. The urgent problem about the need to introduce energy-saving technologies, to make optimal decisions on an enterprise modernization either by choosing a method through the use of domestic, licensing and foreign equipment or by working out and searching for another method of modernization, such as combined or hybrid ones is mentioned.
Keywords: industrial enterprise; technical modernization; energy saving; production efficiency.
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UDC 622.276.5.05:620.193.462.21 DOI: 10.33285/1999-6934-2019-1(109)-34-42
HYDROGEN
SULFIDE CRACKING OF A PRESSURE GAUGE VALVE STEM
Rinat Flaridovich Mambetov, the applicant
Orenburg State University (OSU) 13, Pobeda prosp., Orenburg, 460018, Orenburg region, Russian Federation, e-mail: mambetov.rf@mail.ru
The article presents the results of the study carried out to reveal the cause of the premature failure of the pressure gauge valve stem during operation in hydrogen sulfide-containing environments. Based on the results of fractographic study of fractured surfaces, chemical analysis of the material, evaluation of mechanical properties (hardness), metallographic studies, the main causes of premature failure of the pressure gauge valve stem valve stem operated in hydrogen sulfide-containing oil and gas-condensate fields were identified. The reason for the destruction of the pressure gauge valve stem when subjected to the impact of hydrogen sulfide (hydrogenating) media is hydrogen sulfide cracking.
Keywords: hydrogen sulfide-containing medium; stem; valve; pressure gauge; structure; hydrogen sulfide cracking; crack; sulfide.
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UDC 658.382.3:622.276:622.279 DOI: 10.33285/1999-6934-2019-1(109)-43-47
COMPLEX
APPROACH TO OPTIMIZATION OF THE PROCEDURES
Alexey Petrovich Zavyalov, Cand. of tech. sci., assistant professor of the "Oil and Gas Processing" Department, chief process engineer of ITC "Orgtechdiagnostika" of JSC "Gazprom Orgenergogaz"
National University of Oil and Gas "Gubkin University" 65, Leninsky prosp., Moscow, 119 991, Russian Federation
JSC "Gazprom Orgenergogaz" 11, Luganskaya str., Moscow, 115304, Russian Federation, e-mail: zavyalovap@yandex.ru
Currently, in many oil and gas companies there observed a tendency to increase the volume of works on the expert examination of industrial safety (EIS) of technical devices, equipment and pipelines, which makes the development of these works’ optimization rather urgent. The article considers the promising approaches to the optimization of the works on the expert examination of industrial safety of oil and gas facilities equipment (consolidation of individual technical devices in technological complexes, assessment of the technical state on the basis of inspection of control samples from a group of similar devices, optimization of diagnostic works in case of the time period re-extension of technical devices safe operation, optimization of EIS performance during the equipment life cycle, specific features of its use, potential advantages and disadvantages of the proposed approaches. It is shown that the complex implementation of the proposed approaches to optimization can provide 35…40 % (compared with the existing level) reduction of costs spent on an expert examination of industrial safety of technical devices of oil and gas facilities.
Keywords: equipment; pipeline; diagnostics; industrial safety expert examination.
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UDC 622.279.3.04 DOI: 10.33285/1999-6934-2019-1(109)-48-61
TECHNOLOGIES
DEVELOPMENT IN THE FIELD
Andrey Sergeevich Ponomarev, technical manager of Oil and Gas Production Department
LLC "Gazprom neft shelf" 2–4, Zoologichesky per., St. Petersburg, 197198, Russian Federation, e-mail: Ponomarev.ASe@gazprom-neft.ru
Alexander Sergeevich Pozdnyakov, Head of Technical Department
LLC "Oilequip" 1a, bld. 3, Paveletskaya sq., Moscow, 115054, Russian Federation, e-mail: aspozdnyakov@oilequip.com
There is a rising interest among specialists worldwide towards the problems related to further development of the offshore oil and gas production industry. This interest is being formed by large potential of the offshore production sector which can help meet global energy market’s requirements for the middle- and long-term perspectives. Also, there is a strong need to complete the process of this petroleum industry sector’s transformation to keep it competitive during time of constant changes at the global energy market. This question is very important for our country due to existing sanctions and demand for the new technologies' development by local companies. In accordance with the analysis performed by authors there is a lack of information regarding to detailed researches in the sphere of the offshore well operation process. But it is one of the most critical factors which determine final financial result of the offshore project. This article contains analysis of the artificial lift systems implementation process during offshore oil and gas wells operation including statistic data about types of the submersible pumps exploiting worldwide. The authors presented information about critical factors for proper artificial lift technologies selection for specific offshore well’s conditions. This article also includes results of the analysis performed regarding to different schemes of artificial lift systems and boosting technologies implementation for subsea. The information presented in this article might be useful for proper artificial lift technologies selection for the specific offshore project’s infrastructure and can help to realize potential of the Russian offshore oil and gas production industry.
Êeywords: offshore oil and gas production; offshore wells operation process; in-well equipment; artificial lift systems; subsea system; riser; boosting system; in-well operations.
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UDC 622.276.031.011.433:550.832 DOI: 10.33285/1999-6934-2019-1(109)-62-67
DEVELOPMENT
OF FILTRATION STUDIES METHOD ON A TWO-LAYER
Evgeny Nikolaevich Khodkov, leading engineer-technologist of "BelNIPIneft", Igor Vladimirovich Lymar, Cand. of tech. sci., Head of the Department of "BelNIPIneft", Vladimir Viktorovich Gulevich, leading engineer-technologist of "BelNIPIneft", Andrey Alexandrovich Tishkov, 2nd category engineer-technologist of "BelNIPIneft", Andrey Alexandrovich Tsagelnik, 2nd category engineer-technologist of "BelNIPIneft", Maxim Vasilievich Trus, engineer-technologist of "BelNIPIneft"
"Belorusneft" Production Association 15b, Knizhnaya str., Gomel, 246003, Republic of Belarus, e-mail: e.hodkov@beloil.by,
I.Lymar@beloil.by, v.gulevich@beloil.by, a.tishkov1@beloil.by,
The contemporary period of oil production is characterized by reduction of oil reserves portion in porous reservoirs relative to that of simple structure. To restore hydrocarbons resource base, hard-to-recover oil reserves are involved into development, the production of which was earlier complicated by different reasons. Formation heterogeneity characteristic of complicatedly-composed reservoirs is one of those difficulties. Modern standard methods of filtration studies are not effective for modeling complicatedly-composed reservoirs with high heterogeneity. To solve this problem, a new method applied to test the technology of enhanced oil recovery, water shut-off and oil displacement in complicatedly-composed carbonate reservoirs, following in appropriate conditions, was developed. To research filtration processes in reservoirs conditions, Autoflood-700 installation developed by "Vinci Technologies SA" was used.
Keywords: core material; fracture collector; reservoir characteristics; permeability; pressure; filtration; water shut-off composition.
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UDC 662.692.4 DOI: 10.33285/1999-6934-2019-1(109)-68-71
MODELING
OF PHASES SEPARATION PROCESSES
Gudret Isfendiyar Kelbaliev, Dr. of tech. sci., Professor, corresponding member of NASA, Vefa Imran Kerimli, researcher
Institute of Catalysis and Inorganic Chemistry NASA 29, Javid prosp., Baku, AZ1143, Republic of Azerbaijan, e-mail: kkelbaliev@yahoo.com
Gulshan Rasul Mustafaeva, Dr. of tech. sci., assistant professor, Sakit Rauf Rasulov, Dr. of tech. sci., Professor
Azerbaijan State Oil and Industry University 34, Azadlyg prosp., Baku, AZ1010, Republic of Azerbaijan, e-mail: rasulovsakit@gmail.ru
The problems of particles deposition from an oil disperse system come to determination of particles flow on the surface, the rate of deposition and the calculation of the deposited layer thickness. Depending on the nature of the process, the particles from the flow are deposited either by diffusion or by gravitation in the free volume. In the case of the diffusion transfer to the surface, the cross-section of the deposited layer is symmetrical, and in case of gravity, the layer of particles on the surface is characterized by an asymmetric profile, i. e. the thickness in the bottom of the pipe is much greater than in the ceiling part. In case of the flow intensive turbulence, due to the high values of the turbulent diffusion coefficient, the cross-section of the deposited layer tends to a symmetrical profile. Various equations are proposed to describe the deposition mechanisms and the obtained models are compared with available experimental data. It is noted that the formation of particles dense layer on the inner surface of pipes has a significant effect on the phenomena of mass and heat transfer.
Keywords: deposition; dense layer; flow; oil emulsion; liquid-phase extraction.
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UDC 628.543.15:665.7 DOI: 10.33285/1999-6934-2019-1(109)-72-76
COALESCENCE
FILTER (The RF patent of utility model 180681 of June 21, 2018) (p. 72)
Yury Alexeevich Matveev, Cand. of military sci., assistant professor, Head of Civil Defense Service and Protection from Emergency Situations
LLC "Ulyanovsky Autmobilny Zavod" 92, Moskovskoye shosse, Ulyanovsk, 432034, Russian Federation, e-mail: bgd020762@mail.ru
Andrey Yurievich Bogdanov, Cand. of phys.-math. sci., assistant professor of the Applied Mathematics Department
Federal State Budget Educational Establishment of Higher Education "Ulyanovsk State University " 42, Lev Tolstoy str., Ulyanovsk, 432017, Russian Federation, e-mail: bogdanovA.Yu@mail.ru
Stanislav Stefanovich Chebotarev, Dr. of economic sci., Professor, Director of the Department of Economic Problems of Military-Industrial Complex (MIC) Development
JSC "Central Scientific-Research Institute of Economics, Computer Science and Control Systems" 2/7, Malaya Bronnaya str., Moscow, 123104, Russian Federation, e-mail: stst57@ya.ru
Dmitry Fedorovich Lavrinenko, Cand. of economic sci., Deputy-Head of the Department of Emergency-Rescue Works of Command-Engineering Faculty
Federal State Budget Educational Establishment of Higher Professional Education "Civil Defense Academy (CDA) of EMERCOM of Russia" Sokolovskaya str., Novogorsk micro-district, Khimki, 141435, Moscow region, Russian Federation, e-mail: LAVR85@INBOX.ru
Anastasiya Igorevna Antonova
Main Department of EMERCOM of Russia in Ulyanovsk region 121, Karl Marx str., Ulyanovsk, 432071, Russian Federation, e-mail: nasya050590@gmail.com
The useful model refers to the devices for wastewater treatment at oil producing companies. The device provides effective purification of water from oil, mechanical impurities and suspended materials. The useful model consists of a filter, pipeline with valves, a pump, heating elements, observation tube.
Keywords: filter; pipeline; valve; waste and pure water; mechanical impurities; suspended substances; oil; pump.
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UDC 624.139 DOI: 10.33285/1999-6934-2019-1(109)-77-82
THE WORK
OF SOIL THERMOSTABILIZING SYSTEMS AT PRODUCTION
Vladislav Yurievich Zhabin, 1st category engineer of Geotechnical Monitoring Service of Engineering-Technical Center, Alexey Leonidovich Tsvitsinskiy, engineer of Geotechnical Monitoring Service of Engineering-Technical Center
LLC "Gazprom Dobycha Urengoy" 11à, 26th Congress of the CPSU str., Novy Urengoy, 629300, Tyumen region, Yamalo-Nenets autonomous territory, Russian Federation, e-mail: v.yu.zhabin@gd-urengoy.gazprom.ru, a.l.tsvitsinskiy@gd-urengoy.gazprom.ru
One of the most urgent problems of design, construction and operation of buildings and engineering structures in the Far North conditions is to provide the stability of their foundations and operational reliability. As a result of thermal and mechanical anthropogenic impact, there occurs a disbalance of the "construction – soils of the foundation" geotechnical system with a significant deformation of natural landscapes and activation of negative geocryological processes for engineering objects, which entail deformation of foundations. One of the most common methods of engineering protection of structures in the cryolite zone is thermal stabilization of foundation soils. The aim of the study is to assess the effectiveness of the devices for temperature stabilization of foundation soils used when constructing and operating production buildings and structures at Urengoy oil and gas condensate field (OGCF). Currently, the algorithm of optimal design-technical solutions and the method of evaluating the effectiveness of applying the technology of thermal stabilization is not fully reflected and studied in the scientific-technical and normative literature. The solution of the problem in relation to operational reliability increase of engineering structures in the cryolite zone using devices for thermal stabilization of soils is a trending topic of research from scientific and practical points of view. To solve this problem, the method of the data statistical analysis, obtained in the course of thermometric measurements was used that revealed the debatable efficiency of thermal stabilizers use, as well as geodetic methods applied to measure deformations of buildings and structures under control. It is revealed that the stability of foundation soils when using thermal stabilizers increases only in case of an individual and technically competent approach to the design and installation of seasonal cooling devices (SCD). Based on the data accumulated during the monitoring, thermal stabilization is not a full guarantee of preventing negative engineering-geocryological processes and with incorrect design and technical solutions can cause their development.
Keywords: geotechnical monitoring; permafrost soils; thermal stabilization of soil; seasonal cooling device (SCD).
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UDC 622.691.4.004.14 DOI: 10.33285/1999-6934-2019-1(109)-83-89
SOME
SPECIFIC FEATURES
Boris Leonidovich Zhitomirsky1, 2, Cand. of tech. sci., General Director, Professor of the Departmant of Termodinamics and Heat Engines, Victor Grigorievich Dubinsky1, 2, Cand. of tech. sci., Chief specialist, assistent professor of the Termodinamics and Heat Engines, Alexey Sergeevich Lopatin2, Dr. of tech. sci., Professor, Head of the Department of Thermodynamics and Heat Engines
1 JSC "Gazprom orgenergogaz" 11, Luganskaya str., Moscow, 115304, Russian Federation, e-mail: zhyitomirsky@oeg.gazprom.ru, v.dubinskiy@oeg.gazprom.ru
2 National University of Oil and Gas "Gubkin University" 65, Leninsky prosp., Moscow, 119991, Russian Federation, e-mail: lopatin.a@gubkin.ru
The article presents the technical solutions and technologies applied when filling offshore gas pipelines and adjacent sections of the main gas pipelines by natural gas to ensure the requirements of reliability and design parameters for the quality of gas. A standard algorithm of the analysis of the launch facilities technical condition of the main gas pipelines, including offshore gas pipelines, with account of the experience of the Blue Stream (Russia–Turkey) and North-European gas pipeline commissioning is formulated. The limiting factors that should be taken into consideration when calculating the parameters of the gas pumping units are discussed in detail. Recommendations for synchronization of works on testing for strength, cavity drying, conservation by nitrogen and regimes of natural gas filling on the example of the North-European gas pipeline commissioning in the area of "Gryazovets–Vyborg" and Nord Stream offshore gas pipeline.
Keywords: natural gas; offshore gas pipeline; pipeline filling with natural gas; quality of gas; reliability; technical condition; gas-compressor unit; testing for strength; cavity drying.
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NATIONAL UNIVERSITY OF OIL AND GAS "GUBKIN UNIVERSITY" |