ISSN 1999-6934

Scientific-technical journal

EQUIPMENT AND TECHNOLOGIES

FOR OIL AND GAS COMPLEX

                                                                                                  published since 2001

April 2019                                    ¹ 2(110)                         6 issues per year

 

CONTENÒS

 

Zhitomirsky B.L., Dubinsky V.G., Lopatin A.S. Application of new technologies of hydraulic tests and vacuum-nitrogen drying when commissioning the North-European gas pipeline (p. 5‑8)

 

Shabanov V.A., Gorichev V.A., Gubin A.V., Kovtunov D.A. Development and use of the equipment for intra-pipe diagnostics of the linear part of main gas pipelines (p. 9‑13)

 

Lyapichev D.M., Stepanchuk I.S., Martynov A.I., Zavyalov A.P. Improvement of the system used for diagnostic servicing of Russian gas industry facilities (p. 14‑18)

 

Zhitomirsky B.L., Akhremenko I.V., Tregubov A.I. The approaches to efficiency enhancement of the energy surveys of PJSC "Gazprom" affiliated companies (p. 19‑22)

 

Shabanov V.A., Bandaletov V.F., Zavyalov A.P., Eletskiy I.V., Shamsullin R.M. Perfection of the approaches to implementation of commissioning works on gas industry objects (p. 23‑27)

 

Borodin V.I., Lyapichev D.M., Shepelev R.E., Nikulina D.P. Calculation and experimental substantiation of the efficiency of the use of gas pipelines monitoring systems for reliable evaluation of their technical state (p. 28‑33)

 

Plesnyaev V.A., Zhuchkov K.N. Development of "Infotech" Information system of technical state assessment (ISTS) (p. 34‑37)

 

Zhitomirsky B.L. The study of heat- and mass-transfer thermodynamics of the medium in soils during application of thermomechanical method of drilling duplets on main gas pipelines (p. 38‑43)

 

Sokolinskiy L.I., Lopatin A.S. Testing of the combined sound-insulating casing based on foam glass and rock-wool for centrifugal compressors pipelines (p. 44‑48)

 

Martynov A.I., Khalikov R.R., Zavyalov A.P. Methods and technologies to improve the efficiency of diagnostic service of gas production fields (p. 49‑53)

 

Lyapichev D.M., Admakin M.M., Romanov S.V., Poletaev M.G., Zhuravlev A.S. Analysis of the results of the experimental-industrial operation of the monitoring system of the technical condition of buildings, constructions, technological equipment and pipelines of the compressor station (p. 54‑58)

 

Zakharov A.V., Levshakov S.V., Sukholitko A.A. Modern technical solutions aimed to improve the reliability of pipeline fitting operation at all stages of the life cycle (p. 59‑64)

 

Levshakov S.V., Semenov S.N. Improvement of the efficiency of heat supply systems work at the objects of PJSC "Gazprom" (p. 65‑68)

 

Shurashov S.A., Sorokin A.V., Voshchenkov D.A., Poletaev M.G. Research of the reasons for unprojected vertical movements of as reservoir sites of adsorption line regeneration of "Portovaya" compressor station (p. 69‑74)

 

Zhitomirsky B.L., Lopatin A.S. Methodical and personnel support of the branch system of gas pipelines diagnostic maintenance: experience of cooperation (p. 75‑80)

 

 

Information on the articles

 

UDC 622.691.4.004.14          DOI: 10.33285/1999-6934-2019-2(110)-5-8

 

APPLICATION OF NEW TECHNOLOGIES OF HYDRAULIC TESTS
AND VACUUM-NITROGEN DRYING WHEN COMMISSIONING
THE NORTH-EUROPEAN GAS PIPELINE (p. 5)

 

Boris Leonidovich Zhitomirsky1, 2, Cand. of tech. sci., Professor, General Director of JSC "Gazprom orgenergogaz", Professor of the Department of Thermodynamics and Heat Engines,

Victor Grigorievich Dubinsky1, 2, Cand. of tech. sci., Chief specialist, assistant professor of the Department of Thermody-namics and Heat Engines,

Alexey Sergeevich Lopatin2, Dr. of tech. sci., Professor, Head of the Department of Thermodynamics and Heat Engines

 

1 JSC "Gazprom orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: zhyitomirsky@oeg.gazprom.ru, v.dubinskiy@oeg.gazprom.ru

 

2 National University of Oil and Gas "Gubkin University"

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: lopatin.a@gubkin.ru

 

The paper presents the experience of using the developed and implemented high-tech technologies and technical means by JSC "Gazprom orgenergogaz" with the participation of the National University of Oil and Gas "Gubkin University". The technologies and technical means, providing the design indicators of gas quality and safe filling of the gas pipeline with natural gas when its commissioning, were applied for testing and drying of the North-European gas pipeline cavity. The introduction of new technologies for gas pipelines testing during their construction, reconstruction and repair is aimed at ensuring the reliability and industrial safety of the Unified Gas Supply System, reducing unjustified gas losses and meeting the requirements of the Federal Law "On Gas Supply in the Russian Federation".

 

Keywords: offshore gas pipeline; natural gas; testing; stress test; drying; gas pipeline filling; reliability; personnel training.

 

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UDC 622.691.4.05          DOI: 10.33285/1999-6934-2019-2(110)-9-13

 

DEVELOPMENT AND USE OF THE EQUIPMENT FOR INTRA-PIPE DIAGNOSTICS
OF THE LINEAR PART OF MAIN GAS PIPELINES (p. 9)

 

Valery Anatolievich Shabanov, Chief engineer,

Vitaly Anatolievich Gorichev, Chief of the Department of Saratovorgdiagnostika,

Andrey Vladimirovich Gubin, Chief engineer of the Department of Saratovorgdiagnostika,

Dmitry Aleksandrovich Kovtunov, Head of the Department of Saratovorgdiagnostika

 

JSC "Gazprom orgenergogaz"

11, Luganskaya str., 115304, Moscow, Russian Federation,

e-mail: Shabanov@oeg.gazprom.ru, voeg.v.gorichev@oeg.gazprom.ru, saroeg.agubin@oeg.gazprom.ru, saroeg.kovtunov@oeg.gazprom.ru

 

Since the 1990s, JSC "Gazprom orgenergogaz" has been developing and manufacturing the equipment for intra-pipe diagnostics of the linear part of main gas pipelines. The intra-pipe diagnostic complexes developed by JSC "Gazprom orgenergogaz" have positively proven themselves in the production practice, their use contributes to ensuring the reliability and safety of gas pipelines operation by PJSC "Gazprom".

The paper discusses the current state of the equipment development for intra-pipe diagnostics as well as the prospects for its updating.

 

Keywords: main gas pipeline; the linear part of the main gas pipeline; reliability; technical diagnostics; repairs; intra-pipe diagnostics.

 

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UDC 622.691.4+622.691.4.052.012+658.58          DOI: 10.33285/1999-6934-2019-2(110)-14-18

 

IMPROVEMENT OF THE SYSTEM USED FOR DIAGNOSTIC SERVICING
OF RUSSIAN GAS INDUSTRY FACILITIES (p. 14)

 

Dmitry Mikhailovich Lyapichev1, 2, Cand. of tech. sci., Deputy Chief Engineer, assistant professor of the Department of Thermodynamics and Heating Engines,

Igor Stepanovich Stepanchuk1, Cand. of tech. sci., Director of ITC "Orgtechdiagnostika",

Andrey Ivanovich Martynov1, Chief engineer of ITC "Orgtechdiagnostika",

Alexey Petrovich Zavyalov1, 2, Cand. of tech. sci., Chief Technology Engineer of ITC "Orgtechdiagnostika", assistant professor of the Department of Equipment for Oil and Gas processing

 

1 JSC "Gazprom orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: d.lyapichev@oeg.gazprom.ru, i.stepanchuk@oeg.gazman.ru, a.martynov@oeg.gazprom.ru, zavyalov2@oeg.gazprom.ru

 

2 National University of Oil and Gas "Gubkin University"

65, bld 1, Leninsky prosp., Moscow, 119991, Russian Federation

 

The article discusses the prospects of improving the system of diagnostic maintenance of the equipment and pipelines of compressor stations of PJSC "Gazprom" The system, was introduced in the late 1990s–early 2000s in order to improve the reliability and safety of operation of gas transportation equipment. The introduction of this system has significantly reduced the number of accidents and incidents at compressor stations of main gas pipelines. At present, the gradual transition to the strategy of equipment operation "according to the technical condition" and risk-oriented approach to operation poses new challenges to the technical diagnostics system, which it did not solve previously, in particular – information support of decision-making within the framework of the operational system used.

The article outlines the main directions of improvement of the existing system used for diagnosing of compressor stations equipment and pipelines: harmonization of the technical diagnostics system with decision-making algorithms within the adopted system of equipment operation; development of high-performance means of technical diagnostics; improvement of the equipment industrial safety expertise; development of the algorithms for information-analytical processing of diagnostics results and formation of diagnostics data arrays, specialized information systems for their storage and processing; development and implementation of tools and methods for monitoring the technical state of the equipment.

 

Keywords: equipment; pipeline; compressor station; reliability; diagnostics; monitoring of technical state.

 

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UDC 622.279.012+658.26          DOI: 10.33285/1999-6934-2019-2(110)-19-22

 

THE APPROACHES TO EFFICIENCY ENHANCEMENT
OF THE ENERGY SURVEYS OF PJSC "GAZPROM" AFFILIATED COMPANIES (p. 19)

 

Boris Leonidovich Zhitomirsky1, 2, Cand. of tech. sci., Professor, General Director of JSC "Gazprom orgenergogaz", Professor of the Department of Thermodynamics and Heat Engines,

Ivan Vladimirovich Akhremenko1, Cand. of tech. sci., Deputy Chief of the Department of ITC "Orggazengineering",

Andrey Ivanovich Tregubov1, Chief of the Department of ITC "Orggazengineering"

 

1 JSC "Gazprom orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: zhitomirsky@oeg.gazprom.ru, ahremenko@oeg.gazprom.ru, tregubov@oeg.gazprom.ru

 

2 National University of Oil and Gas "Gubkin University"

65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation

 

The mandatory energy surveys have been conducted in PJSC "Gazprom" affiliated companies for more than 15 years, the results of which are used for development (correction) of the relevant energy saving programs.

The absence of separate items of costs for these programs’ implementation in PJSC "Gazprom" and its affiliated companies complicates the introduction of energy-saving measures, involving the replacement of the obsolete main and auxiliary technological equipment (including energy equipment) in a shorter time than the planned capital repairs of technological facilities or their modernization, reconstruction.

This paper considers the main problems of the mandatory energy surveys of PJSC "Gazprom" affiliated companies and proposals to their effectiveness enhancement. The possibility of using the mechanism of the energy service contract to improve the efficiency of energy saving measures is discussed.

 

Keywords: energy survey; energy saving measures; energy service contract.

 

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UDC 622.279.3.04:658          DOI: 10.33285/1999-6934-2019-2(110)-23-27

 

PERFECTION OF THE APPROACHES TO IMPLEMENTATION
OF COMMISSIONING WORKS ON GAS INDUSTRY OBJECTS (p. 23)

 

Valery Anatolievich Shabanov1, chief engineer,

Viktor Fedorovich Bandaletov1, Director of ITC "Orgenergoengineering",

Alexey Petrovich Zavyalov1, 2, Cand. of tech. sci, Chief technology engineer of ITC "Orgtechdiagnostika", assistant professor of the Department of Equipment for Oil and Gas processing,

Igor Vladimirovich Eletsky3, Head of the Department,

Rafael Mudarisovich Shamsullin3, Head of the Department

 

1 JSC "Gazprom orgenergogaz"

11, Luganskaya str., 115304, Moscow, Russian Federation,

e-mail: Shabanov@oeg.gazprom.ru, bandaletov@oeg.gazprom.ru, zavyalov2@oeg.gazprom.ru

 

2 National University of Oil and Gas "Gubkin University"

65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation

 

3 LLC "Gazprom Neft Shelf"

2–4, Letter B, Zoologichesky lane, St. Petersburg, 197198, Russian Federation,

e-mail: Eletskiy.IV@gazprom-neft.ru, Shelf.office@gazprom-neft.ru

 

The paper discusses the existing approaches to the organization of commissioning works at the objects of the gas and oil industry, analyzes their advantages and disadvantages. It is shown that the integrated approach proposed by JSC "Gazprom orgenergogaz" allows to achieve positive results during the commissioning of large and unique objects, comprising the possibility of the methodology of works implementation and the use of the results of departmental equipment acceptance at manufacturing plants.

The experience of commissioning works at the Prirazlomnaya offshore ice-resistant stationary platform was analyzed, the commissioning of which laid the foundation for the practical development of the Russian Arctic shelf.

 

Keywords: construction; commissioning works; equipment; reliability; defect; offshore platform; sea shelf.

 

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UDC 622.691.4.053          DOI: 10.33285/1999-6934-2019-2(110)-28-33

 

CALCULATION AND EXPERIMENTAL SUBSTANTIATION
OF THE EFFICIENCY OF THE USE OF GAS PIPELINES MONITORING SYSTEMS
FOR RELIABLE EVALUATION OF THEIR TECHNICAL STATE (p. 28)

 

Vladislav Ivanovich Borodin1, Deputy Head of the Department,

Dmitry Mikhailovich Lyapichev2, 3, Cand. of tech. sci., Deputy Chief engineer, assistant professor of the Department of Thermodynamics and Heat Drives,

Roman Evgenievich Shepelev1, Chief specialist,

Darya Pavlovna Nikulina3, post-graduate student of the Department of Thermodynamics and Heat Drives

 

1 PJSC "Gazprom"

16, Nametkin str., Moscow, 117997, Russian Federation,

e-mail: gazprom@gazprom.ru

 

2 JSC "Gazprom orgenergogaz"

11, Luganskaya str., 115304, Moscow, Russian Federation,

e-mail: d.lyapichev@oeg.gazprom.ru

 

3 National University of Oil and Gas "Gubkin University"

65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: nikulina.d@gubkin.ru

 

Provision of reliable and efficient operation of gas pipelines is achieved by a variety of organizational-technical measures, a significant part of which is technical diagnosis, maintenance and repair of gas pipelines.

A significant part of the companies-operators of main gas pipelines in order to organize maintenance and repair uses complex models that combine both the implementation of planned works and maintenance of process equipment and pipelines.

When using such models, technical diagnostics should be a "reasonable investment", that is, the performance of these works should provide a reduction of costs spent on maintenance and repair of gas pipelines.

At the same time, main gas pipelines are complex technological complexes of hazardous production facilities, and their operation throughout the entire period of use should be carried out only in case of compliance with industrial safety requirements, that should also be accounted of when organizing their maintenance.

Thus, the main gas pipeline operators face the need to find modern technical solutions that provide achievement of maximum efficiency of technical diagnostics.

To solve this problem, the paper substantiates the expediency of the automated systems use to monitor the technical state of the main gas pipelines.

 

Keywords: main gas pipeline; technical diagnostics; non-destructive testing; automated monitoring; stress-strain state; limit state criterion; mechanics of destruction.

 

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UDC 622.279.012+681.513          DOI: 10.33285/1999-6934-2019-2(110)-34-37

 

DEVELOPMENT OF "INFOTECH" INFORMATION SYSTEM
OF TECHNICAL STATE ASSESSMENT (ISTS) (p. 34)

 

Vladimir Alekseevich Plesnyaev, Director of the Analytical Center of gas industry,

Konstantin Nikolaevich Zhuchkov, Cand. of phys.-math. sci., Deputy Director of the Analytical Center of gas industry

 

JSC "Gazprom orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: plesnyaev@oeg.gazprom.ru, k.zhuchkov@oeg.gazprom.ru

 

The paper discusses the current state of an information system of technical state of (ISTS "Infotech") of PJSC "Gazprom" technological facilities. The decision-making architecture, the yesterdays and nowadays problematics is shown. Transition to the uniform Microsoft platform – from the Visual Studio development environment and devices used to control the projects of Project and Team Foundation Server development to the private cloud under the management of Windows Server Hyper-V, being the first one in PJSC "Gazprom", and System Center products – allowed to increase the speed of development and quality of the created information systems to provide conditions for productive work for programmers and testers as well as to effectively use computing resources.

 

Keywords: gas industry; business application; database; information system.

 

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UDC 622.691.4:624.131          DOI: 10.33285/1999-6934-2019-2(110)-38-43

 

THE STUDY OF HEAT- AND MASS-TRANSFER THERMODYNAMICS OF THE MEDIUM
IN SOILS DURING APPLICATION OF THERMOMECHANICAL METHOD
OF DRILLING DUPLETS ON MAIN GAS PIPELINES (p. 38)

 

Boris Leonidovich Zhitomirsky, Cand. of tech. sci., Professor, General Director of JSC "Gazprom orgenergogaz", Professor of the Department of Thermodynamics and Engines Drives

 

JSC "Gazprom orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: zhitomirsky@oeg.gazprom.ru

 

National University of Oil and Gas "Gubkin University"

65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation

 

The problems of provision of reliable and safe operation of gas pipelines at PJSC "Gazprom" facilities is of great priority. From this point of view, the results of studies of the effectiveness of thermomechanical methods of soil development when drilling pits for diagnosing of the technical state and repair of gas pipelines in various climatic conditions are considered. Based on the research results, practical recommendations aimed at improving the technology of soil development with a thermomechanical drilling tool using a gas turbine unit as a source of thermal and electric energy are given.

 

Keywords: drilling; moisture content; gas pipeline; deformation; compressor; stress (tension, shear); shrinkage (soil); cyclic (air); power unit.

 

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UDC 628.517.2          DOI: 10.33285/1999-6934-2019-2(110)-44-48

 

TESTING OF THE COMBINED SOUND-INSULATING CASING
BASED ON FOAM GLASS AND ROCK-WOOL FOR CENTRIFUGAL
COMPRESSORS PIPELINES (p. 44)

 

Leonid Isaakovich Sokolinskiy1, 2, Cand. of tech. sci., Chief mechanical engineer of the ITC "Orgtechdiagnostika", Professor of the Department of Thermodynamics and Heat Engines,

Alexey Sergeevich Lopatin2, Dr. of tech. sci., Professor, Head of the Department of Thermodynamics and Heat Engines

 

1 JSC "Gazprom orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: Sokolinskiy@oeg.gazprom.ru

 

2 National University of Oil and Gas "Gubkin University"

65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: lopatin@gubkin.ru

 

Combined sound proofing casings are used to increase the acoustic efficiency of sound insulation and to minimize the disadvantages of using different types of single-layer sound-proofing coatings. The results of the acoustic tests of the combined sound-proofing casing made of foam glass and rock-wool installed on the piping of the centrifugal compressor of the linear compressor station (CS) of PJSC "Gazprom" are considered.

The problems related to sound insulation of technological pipelines of centrifugal compressors in JSC "Gazprom orgenergogaz" have been studied for the past 10 years. At the same time, along with the environmental issues and compliance with the sanitary standards, the tasks of improving the operational reliability of the equipment and CS pipelines at the expense of the pipelines control serviceability are considered. During this time about 80 pipelines of CS centrifugal compressors and blocks of reducing lines of gas distribution stations (GDS) of PJSC "Gazprom", made of various materials of noise-insulating casings, such as bitumen mastic, rock-wool, foam glass, synthetic rubber, were examined. The results of field tests performed in 2008–2009 made it possible to conclude that the soundproofing casings based on single-layer foam-glass coatings have a very low acoustic efficiency. In addition, these coatings proved their short operational life-time, thus, after a short operational period (about 1 year), multiple through cracks were detected at the joints of foam glass segments gluing. The sound insulation of coatings based on bitumen mastic are ineffective and are currently prohibited for use under high flammability conditions. Mineral fiber-based coatings do not meet the requirements of the Internal Ruling Document (IRD) 39-1.8-055-2002 for the protection of pipelines against corrosion due to high water absorption values and vapor permeability. Judging by the Technical Conditions, in the tested product, the combination of layers of foam glass and rock-wool should provide high sound insulation and exclude the conditions for the occurrence of a pipe surface corrosion under the insulation.

The article analyzes the results of noise measurements and visual-instrumental monitoring of the technical condition of the soundproofing casing and the pipeline surface at the points of the insulation opening. Based on the results of noise measurements, the sound insulation of both the casing assembly and its individual layers was estimated.

 

Keywords: pipeline; piping; compressor station; compressor; sound; soundproof casing; foam glass; rock-wool; sound pressure; octave frequency spectrum; soundproofing; control serviceability.

 

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UDC 622.691.4:658.58          DOI: 10.33285/1999-6934-2019-2(110)-49-53

 

METHODS AND TECHNOLOGIES TO IMPROVE THE EFFICIENCY
OF DIAGNOSTIC SERVICE OF GAS PRODUCTION FIELDS (p. 49)

 

Andrey Ivanovich Martynov1, Chief engineer of ITC "Orgtechdiagnostika",

Rashid Raufovich Khalikov1, Deputy Director of ITC "Orgtechdiagnostika",

Alexey Petrovich Zavyalov1, 2, Cand. of tech. sci., Chief technology engineer of ITC "Orgtechdiagnostika", assistant professor of the Department of Equipment for Oil and Gas processing

 

1 JSC "Gazprom orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: a.martynov@oeg.gazprom.ru, khalikov@oeg.gazprom.ru, zavyalov2@oeg.gazprom.ru

 

2 National University of Oil and Gas "Gubkin University"

65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation

 

In conditions of gradual aging of fixed assets of gas production facilities, the role of diagnostic maintenance increases as an important element of the system to ensure the reliability and safety of operation. The principles and methods of diagnostic maintenance of gas field facilities are somewhat different from similar algorithms used for other facilities due to the uniqueness of each gas field as a technical facility. In the previous period, the specialists of JSC "Gazprom orgenergogaz" under the leadership of PJSC "Gazprom" developed the basic operational principles of the diagnostic maintenance system of gas production facilities, which proved their efficiency. Further directions of the developed system updating are revision of normative documentation with account of diagnostic examination experience generalization of various types of gas-field equipment and need of introduction of new forms of repair and maintenance organization, development of new effective methods and means of technical diagnostics as well as algorithms of analytical processing of diagnostics data, introduction of effective information systems that provide assessment of technical condition and storage of diagnostics results.

 

Keywords: diagnostic servicing; technical diagnostics; reliability; repair; gas field; equipment; pipeline.

 

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UDC 622.691.4.053          DOI: 10.33285/1999-6934-2019-2(110)-54-58

 

ANALYSIS OF THE RESULTS OF THE EXPERIMENTAL-INDUSTRIAL OPERATION
OF THE MONITORING SYSTEM OF THE TECHNICAL CONDITION OF BUILDINGS,
CONSTRUCTIONS, TECHNOLOGICAL EQUIPMENT AND PIPELINES
OF THE COMPRESSOR STATION (p. 54)

 

Dmitry Mikhailovich Lyapichev1, 2, Cand. of tech. sci., Deputy Chief Engineer, assistant professor of the Department of Thermodynamics and Heat Engines,

Maxim Mikhailovich Admakin1, Head of the Department,

Stanislav Viktorovich Romanov3, Head of the Geotechnical Monitoring System,

Mikhail Georgievich Poletaev1, Deputy Head of the Department,

Alexey Sergeevich Zhuravlev1, chief specialist

 

1 JSC "Gazprom orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: oeg@oeg.gazprom.ru

 

2 National University of Oil and Gas "Gubkin University"

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: com@gubkin.ru

 

3 LLC "Gazprom transgaz Kazan"

55, Mamadyshsky trakt, Kazan, 420083, Republic of Tatarstan, Russian Federation

e-mail: s-romanov@tattg.gazprom.ru

 

The paper presents the results of development and implementation of an integrated system for monitoring the parameters of the technical state of equipment, buildings and structures of compressor stations and other main gas pipeline facilities.

The structure of the test specimen of the integrated monitoring system installed at one of the compressor stations of PJSC "Gazprom" is described, the data on the installed measurement subsystems are presented, the monitoring data for the period of the experimental-industrial operation of the system are analyzed.

The necessity of using a wide range of data processing methods to obtain reliable knowledge about the actual technical state of the monitored objects is shown.

The paper also provides a method for the data processing obtained by one of the measuring subsystems use, the real values of the parameters obtained by the considered measurement subsystem and processed by the above method application are shown.

 

Keywords: monitoring system; technical diagnostics; stress-strain state; fiber optic sensors; satellite positioning; robotic total station; data processing.

 

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UDC 622.691.4:621.646          DOI: 10.33285/1999-6934-2019-2(110)-59-64

 

MODERN TECHNICAL SOLUTIONS AIMED TO IMPROVE THE RELIABILITY
OF PIPELINE FITTING OPERATION AT ALL STAGES OF THE LIFE CYCLE (p. 59)

 

Alexey Vladimirovich Zakharov, Director of ITC "Orggazengineering",

Sergey Vladimirovich Levshakov, Cand. of tech. sci., Chief engineer of ITC "Orggazengineering",

Andrey Anatolievich Sukholitko, Chief of the Department of ITC "Orggazengineering"

 

JSC "Gazprom orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: zaharov@oeg.gazprom.ru, levshakov@oeg.gazprom.ru, syholitko@oeg.gazprom.ru

 

The paper presents the main trends of the specialists activities of the Department of Pipeline Fittings of ITC "orggazengineering" in the field of pipeline fittings maintenance installed at the facilities of PJSC "Gazprom", aimed at improving of its operational reliability at all stages of the life cycle from commissioning to dismantling after working-out of the service life, established by the normative documentation.

 

Keywords: pipeline fittings; main gas pipeline; gas transportation system; maintenance.

 

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UDC 628.81          DOI: 10.33285/1999-6934-2019-2(110)-65-68

 

IMPROVEMENT OF THE EFFICIENCY OF HEAT SUPPLY SYSTEMS WORK
AT THE OBJECTS OF PJSC "GAZPROM" (p. 65)

 

Sergey Vladimirovich Levshakov, Cand. of tech. sci., chief engineer of ITC "Orggazengineering",

Sergey Nikolaevich Semenov, Chief of the Department of ITC "Orggazengineering"

 

JSC "Gazprom orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: levshakov@oeg.gazprom.ru, s.semenov@oeg.gazprom.ru

 

Due to the fact, that a significant part of the heat supply facilities of PJSC "Gazprom" has been in operation for 25 years or more, it becomes urgent to improve and periodically to analyze their technical state and efficiency. The paper considers the possibility of regime-adjustment testing to maintain high reliability and achieve maximum efficiency of the heat supply system. Organization of regime-adjustment testing requires use of capabilities certified automated information-analytical systems, that provide formation of a database with the characteristics of the heating system elements, control of the key designed thermal and hydraulic parameters in the heat source, heat networks and in consumers inputs and promptly obtain information about the estimated consequences of operative (operational) personnel actions in the heat supply system. This system in a clear and accessible form will display information about the current operating modes of boiler units, heat networks and heat consumption systems as well as allows to simulate the operating conditions of the heat supply system with the emergence of new loads. Thus, the complex of regime-adjustment tests and the introduction of electronic models will not only improve but also increase the heat supply efficiency.

 

Keywords: heat supply system; regime-adjustment tests; automated information-analytical system; coefficient of roughness; thermal loads; efficiency of a heat supply system.

 

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UDC 622.691.4.052.012          DOI: 10.33285/1999-6934-2019-2(110)-69-74

 

RESEARCH OF THE REASONS FOR UNPROJECTED VERTICAL MOVEMENTS
OF AS RESERVOIR SITES OF ADSORPTION LINE REGENERATION
OF "PORTOVAYA" COMPRESSOR STATION (p. 69)

 

Sergey Anatolievich Shurashov, Chief of "Lenorgenergogaz" Department,

Andrey Vladimirovich Sorokin, Deputy chief of the Department of Technical Diagnostics, "Lenorgenergogaz" Department,

Dmitry Andreevich Voshchenkov, Chief specialist of the Department of Technical Diagnostics, "Lenorgenergogaz" Department,

Mikhail Georgievich Poletaev, Deputy chief of the Department, "Lenorgenergogaz" Department

 

JSC "Gazprom orgenergogaz"

70, Krasnoputilovskaya str., Saint-Petersburg, 196247, Russian Federation,

e-mail: lenoeg.shurashov@oeg.gazprom.ru, lenoeg.sorokin@oeg.gazprom.ru, lenoeg.voshchenkov@oeg.gazprom.ru, lenoeg.poletaev@oeg.gazprom.ru

 

The paper presents the results of work on the study of the causes of non-projected vertical movements (lifts) of a gas reservoir sections of one of the adsorption lines regeneration of Gas-to-Transport Preparation Unit (GTPU) at Portovaya compressor station. The causes of the detected phenomenon of uneven temperature distribution along the cross section (UTDCS) in the pipeline during the adsorption line operation are described. The recommendations are given to reduce and account of the effect of the UTDCS phenomenon on the actual operational life of the GTPU piping elements during the design and construction of similar GTPUs.

 

Keywords: gas-to-treatment preparation unit (GTPU) for transportation; temperature linear lengthening of pipelines; non-projected vertical movements of sliding supports; uneven temperature distribution along the pipe cross section; stress-strain state; actual resource.

 

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UDC 622.691.4:658.3          DOI: 10.33285/1999-6934-2019-2(110)-75-80

 

METHODICAL AND PERSONNEL SUPPORT OF THE BRANCH
SYSTEM OF GAS PIPELINES DIAGNOSTIC MAINTENANCE:
EXPERIENCE OF COOPERATION (p. 75)

 

Boris Leonidovich Zhitomirsky1, 2, Cand. of tech. sci., Professor, General Director of JSC "Gazprom orgenergogaz", Professor of the Department of Thermodynamics and Heat Engines,

Alexey Sergeevich Lopatin2, Dr. of tech. sci., Professor, Head of the Department of Thermodynamics and Heat Engines

 

1 JSC "Gazprom orgenergogaz"

11, Luganskaya str., Moscow, 115304, Russian Federation,

e-mail: zhyitomirsky@oeg.gazprom.ru

 

2 National University of Oil and Gas "Gubkin University"

65, Leninsky prosp., Moscow, 119991, Russian Federation,

e-mail: lopatin.a@gubkin.ru

 

The paper describes the experience of fruitful cooperation between JSC "Gazprom orgenergogaz" and National University of Oil and Gas "Gubkin University" on the creation, development, methodological and personnel support of the sectoral diagnostic service system of main gas pipelines. Its results were a number of normative-technical documents, a multi-level system of highly-qualified specialists training in the field of diagnostics, that provided significant reduction of qualified personnel shortage in gas transmission companies, diagnostic and repair enterprises, research and design institutes of the industry.

 

Keywords: diagnostics; main gas pipeline; compressor station; methodological support; personnel training; additional professional education.

 

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NATIONAL UNIVERSITY OF OIL AND GAS "GUBKIN UNIVERSITY"

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