ISSN 1999-6934
Scientific-technical journal
EQUIPMENT AND
TECHNOLOGIES
FOR OIL AND GAS COMPLEX
published since 2001
April 2019
¹ 2(110)
6 issues per year
CONTENÒS
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Zhitomirsky B.L., Dubinsky V.G.,
Lopatin A.S. Application
of new technologies of hydraulic tests and vacuum-nitrogen drying when
commissioning the North-European gas pipeline (p. 5‑8)
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Shabanov V.A., Gorichev V.A.,
Gubin A.V., Kovtunov D.A.
Development and use of the equipment for intra-pipe diagnostics of the linear
part of main gas pipelines (p. 9‑13)
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Lyapichev D.M., Stepanchuk I.S.,
Martynov A.I., Zavyalov A.P.
Improvement of the system used for diagnostic servicing of Russian gas
industry facilities (p. 14‑18)
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Zhitomirsky B.L., Akhremenko
I.V., Tregubov A.I. The
approaches to efficiency enhancement of the energy surveys of PJSC
"Gazprom" affiliated companies (p. 19‑22)
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Shabanov V.A., Bandaletov V.F.,
Zavyalov A.P., Eletskiy I.V., Shamsullin R.M. Perfection of the approaches to implementation of
commissioning works on gas industry objects (p. 23‑27)
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Borodin V.I., Lyapichev D.M.,
Shepelev R.E., Nikulina D.P.
Calculation and experimental substantiation of the efficiency of the use of
gas pipelines monitoring systems for reliable evaluation of their technical
state (p. 28‑33)
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Plesnyaev V.A., Zhuchkov K.N. Development of
"Infotech" Information system of technical state assessment (ISTS) (p. 34‑37)
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Zhitomirsky B.L. The study of heat- and
mass-transfer thermodynamics of the medium in soils during application of
thermomechanical method of drilling duplets on main gas pipelines (p. 38‑43)
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Sokolinskiy L.I., Lopatin A.S. Testing of the combined
sound-insulating casing based on foam glass and rock-wool for centrifugal
compressors pipelines (p. 44‑48)
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Martynov A.I., Khalikov R.R.,
Zavyalov A.P. Methods and
technologies to improve the efficiency of diagnostic service of gas
production fields (p. 49‑53)
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Lyapichev D.M., Admakin M.M.,
Romanov S.V., Poletaev M.G., Zhuravlev A.S. Analysis of the results of the experimental-industrial
operation of the monitoring system of the technical condition of buildings,
constructions, technological equipment and pipelines of the compressor
station (p. 54‑58)
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Zakharov A.V., Levshakov S.V.,
Sukholitko A.A. Modern
technical solutions aimed to improve the reliability of pipeline fitting
operation at all stages of the life cycle (p. 59‑64)
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Levshakov S.V., Semenov S.N. Improvement of the efficiency
of heat supply systems work at the objects of PJSC "Gazprom" (p. 65‑68)
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Shurashov S.A., Sorokin A.V.,
Voshchenkov D.A., Poletaev M.G. Research of the reasons for unprojected vertical movements of as
reservoir sites of adsorption line regeneration of "Portovaya"
compressor station (p. 69‑74)
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Zhitomirsky B.L., Lopatin A.S. Methodical and personnel support
of the branch system of gas pipelines diagnostic maintenance: experience of
cooperation (p. 75‑80)
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Information on the articles
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UDC
622.691.4.004.14 DOI:
10.33285/1999-6934-2019-2(110)-5-8
APPLICATION
OF NEW TECHNOLOGIES OF HYDRAULIC TESTS
AND VACUUM-NITROGEN DRYING WHEN COMMISSIONING
THE NORTH-EUROPEAN GAS PIPELINE (p. 5)
Boris Leonidovich Zhitomirsky1,
2, Cand.
of tech. sci., Professor, General Director of JSC "Gazprom
orgenergogaz", Professor of the Department of Thermodynamics and Heat
Engines,
Victor Grigorievich Dubinsky1,
2, Cand.
of tech. sci., Chief specialist, assistant professor of the Department of
Thermody-namics and Heat Engines,
Alexey Sergeevich Lopatin2,
Dr. of
tech. sci., Professor, Head of the Department of Thermodynamics and Heat
Engines
1 JSC "Gazprom orgenergogaz"
11, Luganskaya str., Moscow, 115304, Russian Federation,
e-mail:
zhyitomirsky@oeg.gazprom.ru, v.dubinskiy@oeg.gazprom.ru
2 National University of Oil and Gas "Gubkin University"
65, Leninsky prosp., Moscow, 119991, Russian Federation,
e-mail: lopatin.a@gubkin.ru
The
paper presents the experience of using the developed and implemented
high-tech technologies and technical means by JSC "Gazprom
orgenergogaz" with the participation of the National University of Oil
and Gas "Gubkin University". The technologies and technical means,
providing the design indicators of gas quality and safe filling of the gas
pipeline with natural gas when its commissioning, were applied for testing
and drying of the North-European gas pipeline cavity. The introduction of new
technologies for gas pipelines testing during their construction,
reconstruction and repair is aimed at ensuring the reliability and industrial
safety of the Unified Gas Supply System, reducing unjustified gas losses and
meeting the requirements of the Federal Law "On Gas Supply in the Russian Federation".
Keywords: offshore gas pipeline; natural gas; testing; stress test;
drying; gas pipeline filling; reliability; personnel training.
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UDC
622.691.4.05 DOI:
10.33285/1999-6934-2019-2(110)-9-13
DEVELOPMENT
AND USE OF THE EQUIPMENT FOR INTRA-PIPE DIAGNOSTICS
OF THE LINEAR PART OF MAIN GAS PIPELINES (p. 9)
Valery Anatolievich Shabanov, Chief engineer,
Vitaly Anatolievich Gorichev, Chief of the Department
of Saratovorgdiagnostika,
Andrey Vladimirovich Gubin, Chief engineer of the
Department of Saratovorgdiagnostika,
Dmitry Aleksandrovich Kovtunov, Head of the Department
of Saratovorgdiagnostika
JSC
"Gazprom orgenergogaz"
11, Luganskaya str., 115304, Moscow, Russian Federation,
e-mail: Shabanov@oeg.gazprom.ru,
voeg.v.gorichev@oeg.gazprom.ru, saroeg.agubin@oeg.gazprom.ru, saroeg.kovtunov@oeg.gazprom.ru
Since
the 1990s, JSC "Gazprom orgenergogaz" has been developing and
manufacturing the equipment for intra-pipe diagnostics of the linear part of
main gas pipelines. The intra-pipe diagnostic complexes developed by JSC
"Gazprom orgenergogaz" have positively proven themselves in the
production practice, their use contributes to ensuring the reliability and
safety of gas pipelines operation by PJSC "Gazprom".
The
paper discusses the current state of the equipment development for intra-pipe
diagnostics as well as the prospects for its updating.
Keywords: main gas pipeline; the linear part of the main gas
pipeline; reliability; technical diagnostics; repairs; intra-pipe
diagnostics.
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UDC
622.691.4+622.691.4.052.012+658.58
DOI: 10.33285/1999-6934-2019-2(110)-14-18
IMPROVEMENT
OF THE SYSTEM USED FOR DIAGNOSTIC SERVICING
OF RUSSIAN GAS INDUSTRY FACILITIES (p. 14)
Dmitry Mikhailovich Lyapichev1,
2, Cand.
of tech. sci., Deputy Chief Engineer, assistant professor of the Department
of Thermodynamics and Heating Engines,
Igor Stepanovich Stepanchuk1,
Cand.
of tech. sci., Director of ITC "Orgtechdiagnostika",
Andrey Ivanovich Martynov1,
Chief
engineer of ITC "Orgtechdiagnostika",
Alexey Petrovich Zavyalov1, 2,
Cand.
of tech. sci., Chief Technology Engineer of ITC
"Orgtechdiagnostika", assistant professor of the Department of
Equipment for Oil and Gas processing
1 JSC "Gazprom orgenergogaz"
11, Luganskaya str., Moscow, 115304, Russian Federation,
e-mail: d.lyapichev@oeg.gazprom.ru,
i.stepanchuk@oeg.gazman.ru, a.martynov@oeg.gazprom.ru,
zavyalov2@oeg.gazprom.ru
2 National University of Oil and Gas "Gubkin University"
65, bld 1, Leninsky prosp., Moscow, 119991, Russian Federation
The
article discusses the prospects of improving the system of diagnostic
maintenance of the equipment and pipelines of compressor stations of PJSC
"Gazprom" The system, was introduced in the late 1990s–early 2000s
in order to improve the reliability and safety of operation of gas
transportation equipment. The introduction of this system has significantly
reduced the number of accidents and incidents at compressor stations of main
gas pipelines. At present, the gradual transition to the strategy of
equipment operation "according to the technical condition" and
risk-oriented approach to operation poses new challenges to the technical
diagnostics system, which it did not solve previously, in particular – information
support of decision-making within the framework of the operational system
used.
The
article outlines the main directions of improvement of the existing system
used for diagnosing of compressor stations equipment and pipelines:
harmonization of the technical diagnostics system with decision-making
algorithms within the adopted system of equipment operation; development of
high-performance means of technical diagnostics; improvement of the equipment
industrial safety expertise; development of the algorithms for
information-analytical processing of diagnostics results and formation of
diagnostics data arrays, specialized information systems for their storage
and processing; development and implementation of tools and methods for
monitoring the technical state of the equipment.
Keywords: equipment; pipeline; compressor station; reliability;
diagnostics; monitoring of technical state.
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UDC 622.279.012+658.26
DOI: 10.33285/1999-6934-2019-2(110)-19-22
THE
APPROACHES TO EFFICIENCY ENHANCEMENT
OF THE ENERGY SURVEYS OF PJSC "GAZPROM" AFFILIATED COMPANIES (p.
19)
Boris Leonidovich Zhitomirsky1,
2, Cand.
of tech. sci., Professor, General Director of JSC "Gazprom
orgenergogaz", Professor of the Department of Thermodynamics and Heat
Engines,
Ivan Vladimirovich Akhremenko1,
Cand.
of tech. sci., Deputy Chief of the Department of ITC
"Orggazengineering",
Andrey Ivanovich Tregubov1,
Chief
of the Department of ITC "Orggazengineering"
1 JSC "Gazprom orgenergogaz"
11, Luganskaya str., Moscow, 115304, Russian Federation,
e-mail: zhitomirsky@oeg.gazprom.ru,
ahremenko@oeg.gazprom.ru, tregubov@oeg.gazprom.ru
2 National University of Oil and Gas "Gubkin University"
65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation
The
mandatory energy surveys have been conducted in PJSC "Gazprom"
affiliated companies for more than 15 years, the results of which are used
for development (correction) of the relevant energy saving programs.
The
absence of separate items of costs for these programs’ implementation in PJSC
"Gazprom" and its affiliated companies complicates the introduction
of energy-saving measures, involving the replacement of the obsolete main and
auxiliary technological equipment (including energy equipment) in a shorter
time than the planned capital repairs of technological facilities or their
modernization, reconstruction.
This
paper considers the main problems of the mandatory energy surveys of PJSC
"Gazprom" affiliated companies and proposals to their effectiveness
enhancement. The possibility of using the mechanism of the energy service
contract to improve the efficiency of energy saving measures is discussed.
Keywords: energy survey; energy saving measures; energy service
contract.
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UDC
622.279.3.04:658 DOI:
10.33285/1999-6934-2019-2(110)-23-27
PERFECTION
OF THE APPROACHES TO IMPLEMENTATION
OF COMMISSIONING WORKS ON GAS INDUSTRY OBJECTS (p. 23)
Valery Anatolievich Shabanov1,
chief
engineer,
Viktor Fedorovich Bandaletov1,
Director
of ITC "Orgenergoengineering",
Alexey Petrovich Zavyalov1, 2,
Cand.
of tech. sci, Chief technology engineer of ITC
"Orgtechdiagnostika", assistant professor of the Department of
Equipment for Oil and Gas processing,
Igor Vladimirovich Eletsky3,
Head of
the Department,
Rafael Mudarisovich Shamsullin3,
Head of
the Department
1 JSC "Gazprom orgenergogaz"
11, Luganskaya str., 115304, Moscow, Russian Federation,
e-mail: Shabanov@oeg.gazprom.ru,
bandaletov@oeg.gazprom.ru, zavyalov2@oeg.gazprom.ru
2 National University of Oil and Gas "Gubkin University"
65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation
3 LLC "Gazprom Neft Shelf"
2–4, Letter B, Zoologichesky lane, St. Petersburg, 197198, Russian Federation,
e-mail:
Eletskiy.IV@gazprom-neft.ru, Shelf.office@gazprom-neft.ru
The
paper discusses the existing approaches to the organization of commissioning
works at the objects of the gas and oil industry, analyzes their advantages
and disadvantages. It is shown that the integrated approach proposed by JSC
"Gazprom orgenergogaz" allows to achieve positive results during
the commissioning of large and unique objects, comprising the possibility of
the methodology of works implementation and the use of the results of
departmental equipment acceptance at manufacturing plants.
The
experience of commissioning works at the Prirazlomnaya offshore ice-resistant
stationary platform was analyzed, the commissioning of which laid the
foundation for the practical development of the Russian Arctic shelf.
Keywords: construction; commissioning works; equipment;
reliability; defect; offshore platform; sea shelf.
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UDC
622.691.4.053 DOI:
10.33285/1999-6934-2019-2(110)-28-33
CALCULATION
AND EXPERIMENTAL SUBSTANTIATION
OF THE EFFICIENCY OF THE USE OF GAS PIPELINES MONITORING SYSTEMS
FOR RELIABLE EVALUATION OF THEIR TECHNICAL STATE (p. 28)
Vladislav Ivanovich Borodin1,
Deputy
Head of the Department,
Dmitry Mikhailovich Lyapichev2,
3, Cand.
of tech. sci., Deputy Chief engineer, assistant professor of the Department
of Thermodynamics and Heat Drives,
Roman Evgenievich Shepelev1,
Chief
specialist,
Darya Pavlovna Nikulina3,
post-graduate
student of the Department of Thermodynamics and Heat Drives
1 PJSC "Gazprom"
16, Nametkin str., Moscow, 117997, Russian Federation,
e-mail:
gazprom@gazprom.ru
2 JSC "Gazprom orgenergogaz"
11, Luganskaya str., 115304, Moscow, Russian Federation,
e-mail: d.lyapichev@oeg.gazprom.ru
3 National University of Oil and Gas "Gubkin University"
65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation,
e-mail: nikulina.d@gubkin.ru
Provision
of reliable and efficient operation of gas pipelines is achieved by a variety
of organizational-technical measures, a significant part of which is
technical diagnosis, maintenance and repair of gas pipelines.
A
significant part of the companies-operators of main gas pipelines in order to
organize maintenance and repair uses complex models that combine both the
implementation of planned works and maintenance of process equipment and
pipelines.
When
using such models, technical diagnostics should be a "reasonable
investment", that is, the performance of these works should provide a
reduction of costs spent on maintenance and repair of gas pipelines.
At
the same time, main gas pipelines are complex technological complexes of
hazardous production facilities, and their operation throughout the entire
period of use should be carried out only in case of compliance with
industrial safety requirements, that should also be accounted of when
organizing their maintenance.
Thus,
the main gas pipeline operators face the need to find modern technical
solutions that provide achievement of maximum efficiency of technical
diagnostics.
To
solve this problem, the paper substantiates the expediency of the automated
systems use to monitor the technical state of the main gas pipelines.
Keywords: main gas pipeline; technical diagnostics; non-destructive
testing; automated monitoring; stress-strain state; limit state criterion;
mechanics of destruction.
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UDC
622.279.012+681.513
DOI: 10.33285/1999-6934-2019-2(110)-34-37
DEVELOPMENT
OF "INFOTECH" INFORMATION SYSTEM
OF TECHNICAL STATE ASSESSMENT (ISTS) (p. 34)
Vladimir Alekseevich Plesnyaev, Director of the Analytical Center of gas industry,
Konstantin Nikolaevich Zhuchkov, Cand. of phys.-math.
sci., Deputy Director of the Analytical Center of gas industry
JSC
"Gazprom orgenergogaz"
11, Luganskaya str., Moscow, 115304, Russian Federation,
e-mail: plesnyaev@oeg.gazprom.ru,
k.zhuchkov@oeg.gazprom.ru
The
paper discusses the current state of an information system of technical state
of (ISTS "Infotech") of PJSC "Gazprom" technological facilities.
The decision-making architecture, the yesterdays and nowadays problematics is
shown. Transition to the uniform Microsoft platform – from the Visual Studio
development environment and devices used to control the projects of Project
and Team Foundation Server development to the private cloud under the
management of Windows Server Hyper-V, being the first one in PJSC
"Gazprom", and System Center products – allowed to increase the
speed of development and quality of the created information systems to
provide conditions for productive work for programmers and testers as well as
to effectively use computing resources.
Keywords: gas industry; business application; database; information
system.
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UDC
622.691.4:624.131 DOI:
10.33285/1999-6934-2019-2(110)-38-43
THE
STUDY OF HEAT- AND MASS-TRANSFER THERMODYNAMICS OF THE MEDIUM
IN SOILS DURING APPLICATION OF THERMOMECHANICAL METHOD
OF DRILLING DUPLETS ON MAIN GAS PIPELINES (p. 38)
Boris Leonidovich Zhitomirsky, Cand. of tech. sci.,
Professor, General Director of JSC "Gazprom orgenergogaz",
Professor of the Department of Thermodynamics and Engines Drives
JSC
"Gazprom orgenergogaz"
11, Luganskaya str., Moscow, 115304, Russian Federation,
e-mail: zhitomirsky@oeg.gazprom.ru
National
University of Oil and Gas "Gubkin University"
65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation
The
problems of provision of reliable and safe operation of gas pipelines at PJSC
"Gazprom" facilities is of great priority. From this point of view,
the results of studies of the effectiveness of thermomechanical methods of
soil development when drilling pits for diagnosing of the technical state and
repair of gas pipelines in various climatic conditions are considered. Based
on the research results, practical recommendations aimed at improving the
technology of soil development with a thermomechanical drilling tool using a
gas turbine unit as a source of thermal and electric energy are given.
Keywords: drilling; moisture content; gas pipeline; deformation;
compressor; stress (tension, shear); shrinkage (soil); cyclic (air); power
unit.
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UDC 628.517.2
DOI: 10.33285/1999-6934-2019-2(110)-44-48
TESTING
OF THE COMBINED SOUND-INSULATING CASING
BASED ON FOAM GLASS AND ROCK-WOOL FOR CENTRIFUGAL
COMPRESSORS PIPELINES (p. 44)
Leonid Isaakovich Sokolinskiy1,
2, Cand.
of tech. sci., Chief mechanical engineer of the ITC
"Orgtechdiagnostika", Professor of the Department of Thermodynamics
and Heat Engines,
Alexey Sergeevich Lopatin2,
Dr. of
tech. sci., Professor, Head of the Department of Thermodynamics and Heat
Engines
1 JSC "Gazprom orgenergogaz"
11, Luganskaya str., Moscow, 115304, Russian Federation,
e-mail: Sokolinskiy@oeg.gazprom.ru
2 National University of Oil and Gas "Gubkin University"
65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation,
e-mail: lopatin@gubkin.ru
Combined
sound proofing casings are used to increase the acoustic efficiency of sound
insulation and to minimize the disadvantages of using different types of
single-layer sound-proofing coatings. The results of the acoustic tests of
the combined sound-proofing casing made of foam glass and rock-wool installed
on the piping of the centrifugal compressor of the linear compressor station
(CS) of PJSC "Gazprom" are considered.
The
problems related to sound insulation of technological pipelines of
centrifugal compressors in JSC "Gazprom orgenergogaz" have been
studied for the past 10 years. At the same time, along with the environmental
issues and compliance with the sanitary standards, the tasks of improving the
operational reliability of the equipment and CS pipelines at the expense of
the pipelines control serviceability are considered. During this time about
80 pipelines of CS centrifugal compressors and blocks of reducing lines of
gas distribution stations (GDS) of PJSC "Gazprom", made of various
materials of noise-insulating casings, such as bitumen mastic, rock-wool,
foam glass, synthetic rubber, were examined. The results of field tests
performed in 2008–2009 made it possible to conclude that the soundproofing
casings based on single-layer foam-glass coatings have a very low acoustic
efficiency. In addition, these coatings proved their short operational
life-time, thus, after a short operational period (about 1 year), multiple
through cracks were detected at the joints of foam glass segments gluing. The
sound insulation of coatings based on bitumen mastic are ineffective and are
currently prohibited for use under high flammability conditions. Mineral
fiber-based coatings do not meet the requirements of the Internal Ruling
Document (IRD) 39-1.8-055-2002 for the protection of pipelines against
corrosion due to high water absorption values and vapor permeability. Judging
by the Technical Conditions, in the tested product, the combination of layers
of foam glass and rock-wool should provide high sound insulation and exclude
the conditions for the occurrence of a pipe surface corrosion under the
insulation.
The
article analyzes the results of noise measurements and visual-instrumental
monitoring of the technical condition of the soundproofing casing and the
pipeline surface at the points of the insulation opening. Based on the
results of noise measurements, the sound insulation of both the casing
assembly and its individual layers was estimated.
Keywords: pipeline; piping; compressor station; compressor; sound;
soundproof casing; foam glass; rock-wool; sound pressure; octave frequency
spectrum; soundproofing; control serviceability.
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UDC
622.691.4:658.58 DOI:
10.33285/1999-6934-2019-2(110)-49-53
METHODS
AND TECHNOLOGIES TO IMPROVE THE EFFICIENCY
OF DIAGNOSTIC SERVICE OF GAS PRODUCTION FIELDS (p. 49)
Andrey Ivanovich Martynov1,
Chief
engineer of ITC "Orgtechdiagnostika",
Rashid Raufovich Khalikov1,
Deputy
Director of ITC "Orgtechdiagnostika",
Alexey Petrovich Zavyalov1, 2,
Cand.
of tech. sci., Chief technology engineer of ITC
"Orgtechdiagnostika", assistant professor of the Department of
Equipment for Oil and Gas processing
1 JSC "Gazprom orgenergogaz"
11, Luganskaya str., Moscow, 115304, Russian Federation,
e-mail: a.martynov@oeg.gazprom.ru,
khalikov@oeg.gazprom.ru, zavyalov2@oeg.gazprom.ru
2 National University of Oil and Gas "Gubkin University"
65, bld. 1, Leninsky prosp., Moscow, 119991, Russian Federation
In
conditions of gradual aging of fixed assets of gas production facilities, the
role of diagnostic maintenance increases as an important element of the
system to ensure the reliability and safety of operation. The principles and
methods of diagnostic maintenance of gas field facilities are somewhat different
from similar algorithms used for other facilities due to the uniqueness of
each gas field as a technical facility. In the previous period, the
specialists of JSC "Gazprom orgenergogaz" under the leadership of
PJSC "Gazprom" developed the basic operational principles of the
diagnostic maintenance system of gas production facilities, which proved
their efficiency. Further directions of the developed system updating are
revision of normative documentation with account of diagnostic examination
experience generalization of various types of gas-field equipment and need of
introduction of new forms of repair and maintenance organization, development
of new effective methods and means of technical diagnostics as well as
algorithms of analytical processing of diagnostics data, introduction of
effective information systems that provide assessment of technical condition
and storage of diagnostics results.
Keywords: diagnostic servicing; technical diagnostics; reliability;
repair; gas field; equipment; pipeline.
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UDC
622.691.4.053 DOI:
10.33285/1999-6934-2019-2(110)-54-58
ANALYSIS
OF THE RESULTS OF THE EXPERIMENTAL-INDUSTRIAL OPERATION
OF THE MONITORING SYSTEM OF THE TECHNICAL CONDITION OF BUILDINGS,
CONSTRUCTIONS, TECHNOLOGICAL EQUIPMENT AND PIPELINES
OF THE COMPRESSOR STATION (p. 54)
Dmitry Mikhailovich Lyapichev1,
2, Cand.
of tech. sci., Deputy Chief Engineer, assistant professor of the Department
of Thermodynamics and Heat Engines,
Maxim Mikhailovich Admakin1,
Head of
the Department,
Stanislav Viktorovich Romanov3,
Head of
the Geotechnical Monitoring System,
Mikhail Georgievich Poletaev1,
Deputy
Head of the Department,
Alexey Sergeevich Zhuravlev1,
chief
specialist
1 JSC "Gazprom orgenergogaz"
11, Luganskaya str., Moscow, 115304, Russian Federation,
e-mail: oeg@oeg.gazprom.ru
2 National University of Oil and Gas "Gubkin University"
65, Leninsky prosp., Moscow, 119991, Russian Federation,
e-mail: com@gubkin.ru
3 LLC "Gazprom transgaz Kazan"
55, Mamadyshsky trakt, Kazan, 420083, Republic of Tatarstan, Russian Federation
e-mail: s-romanov@tattg.gazprom.ru
The
paper presents the results of development and implementation of an integrated
system for monitoring the parameters of the technical state of equipment,
buildings and structures of compressor stations and other main gas pipeline
facilities.
The
structure of the test specimen of the integrated monitoring system installed
at one of the compressor stations of PJSC "Gazprom" is described,
the data on the installed measurement subsystems are presented, the
monitoring data for the period of the experimental-industrial operation of
the system are analyzed.
The
necessity of using a wide range of data processing methods to obtain reliable
knowledge about the actual technical state of the monitored objects is shown.
The
paper also provides a method for the data processing obtained by one of the
measuring subsystems use, the real values of the parameters obtained by the
considered measurement subsystem and processed by the above method
application are shown.
Keywords: monitoring system; technical diagnostics; stress-strain
state; fiber optic sensors; satellite positioning; robotic total station;
data processing.
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UDC
622.691.4:621.646 DOI:
10.33285/1999-6934-2019-2(110)-59-64
MODERN
TECHNICAL SOLUTIONS AIMED TO IMPROVE THE RELIABILITY
OF PIPELINE FITTING OPERATION AT ALL STAGES OF THE LIFE CYCLE (p. 59)
Alexey Vladimirovich Zakharov, Director of ITC
"Orggazengineering",
Sergey Vladimirovich Levshakov, Cand. of tech. sci.,
Chief engineer of ITC "Orggazengineering",
Andrey Anatolievich Sukholitko, Chief of the Department
of ITC "Orggazengineering"
JSC
"Gazprom orgenergogaz"
11, Luganskaya str., Moscow, 115304, Russian Federation,
e-mail: zaharov@oeg.gazprom.ru,
levshakov@oeg.gazprom.ru, syholitko@oeg.gazprom.ru
The
paper presents the main trends of the specialists activities of the
Department of Pipeline Fittings of ITC "orggazengineering" in the
field of pipeline fittings maintenance installed at the facilities of PJSC
"Gazprom", aimed at improving of its operational reliability at all
stages of the life cycle from commissioning to dismantling after working-out
of the service life, established by the normative documentation.
Keywords: pipeline fittings; main gas pipeline; gas transportation
system; maintenance.
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UDC
628.81 DOI:
10.33285/1999-6934-2019-2(110)-65-68
IMPROVEMENT OF THE EFFICIENCY OF HEAT SUPPLY SYSTEMS WORK
AT THE OBJECTS OF PJSC "GAZPROM" (p. 65)
Sergey Vladimirovich Levshakov, Cand. of tech. sci.,
chief engineer of ITC "Orggazengineering",
Sergey Nikolaevich Semenov, Chief of the Department
of ITC "Orggazengineering"
JSC
"Gazprom orgenergogaz"
11, Luganskaya str., Moscow, 115304, Russian Federation,
e-mail: levshakov@oeg.gazprom.ru,
s.semenov@oeg.gazprom.ru
Due
to the fact, that a significant part of the heat supply facilities of PJSC
"Gazprom" has been in operation for 25 years or more, it becomes
urgent to improve and periodically to analyze their technical state and
efficiency. The paper considers the possibility of regime-adjustment testing
to maintain high reliability and achieve maximum efficiency of the heat
supply system. Organization of regime-adjustment testing requires use of
capabilities certified automated information-analytical systems, that provide
formation of a database with the characteristics of the heating system
elements, control of the key designed thermal and hydraulic parameters in the
heat source, heat networks and in consumers inputs and promptly obtain
information about the estimated consequences of operative (operational)
personnel actions in the heat supply system. This system in a clear and
accessible form will display information about the current operating modes of
boiler units, heat networks and heat consumption systems as well as allows to
simulate the operating conditions of the heat supply system with the
emergence of new loads. Thus, the complex of regime-adjustment tests and the
introduction of electronic models will not only improve but also increase the
heat supply efficiency.
Keywords: heat supply system; regime-adjustment tests; automated
information-analytical system; coefficient of roughness; thermal loads;
efficiency of a heat supply system.
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UDC
622.691.4.052.012 DOI:
10.33285/1999-6934-2019-2(110)-69-74
RESEARCH
OF THE REASONS FOR UNPROJECTED VERTICAL MOVEMENTS
OF AS RESERVOIR SITES OF ADSORPTION LINE REGENERATION
OF "PORTOVAYA" COMPRESSOR STATION (p. 69)
Sergey Anatolievich Shurashov, Chief of
"Lenorgenergogaz" Department,
Andrey Vladimirovich Sorokin, Deputy chief of the
Department of Technical Diagnostics, "Lenorgenergogaz" Department,
Dmitry Andreevich Voshchenkov, Chief specialist of the
Department of Technical Diagnostics, "Lenorgenergogaz" Department,
Mikhail Georgievich Poletaev, Deputy chief of the
Department, "Lenorgenergogaz" Department
JSC
"Gazprom orgenergogaz"
70, Krasnoputilovskaya str.,
Saint-Petersburg, 196247, Russian Federation,
e-mail:
lenoeg.shurashov@oeg.gazprom.ru, lenoeg.sorokin@oeg.gazprom.ru,
lenoeg.voshchenkov@oeg.gazprom.ru, lenoeg.poletaev@oeg.gazprom.ru
The
paper presents the results of work on the study of the causes of
non-projected vertical movements (lifts) of a gas reservoir sections of one
of the adsorption lines regeneration of Gas-to-Transport Preparation Unit
(GTPU) at Portovaya compressor station. The causes of the detected phenomenon
of uneven temperature distribution along the cross section (UTDCS) in the
pipeline during the adsorption line operation are described. The
recommendations are given to reduce and account of the effect of the UTDCS
phenomenon on the actual operational life of the GTPU piping elements during
the design and construction of similar GTPUs.
Keywords: gas-to-treatment preparation unit (GTPU) for
transportation; temperature linear lengthening of pipelines; non-projected
vertical movements of sliding supports; uneven temperature distribution along
the pipe cross section; stress-strain state; actual resource.
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UDC
622.691.4:658.3 DOI:
10.33285/1999-6934-2019-2(110)-75-80
METHODICAL
AND PERSONNEL SUPPORT OF THE BRANCH
SYSTEM OF GAS PIPELINES DIAGNOSTIC MAINTENANCE:
EXPERIENCE OF COOPERATION (p. 75)
Boris Leonidovich Zhitomirsky1,
2, Cand.
of tech. sci., Professor, General Director of JSC "Gazprom
orgenergogaz", Professor of the Department of Thermodynamics and Heat
Engines,
Alexey Sergeevich Lopatin2,
Dr. of
tech. sci., Professor, Head of the Department of Thermodynamics and Heat
Engines
1 JSC "Gazprom orgenergogaz"
11, Luganskaya str., Moscow, 115304, Russian Federation,
e-mail: zhyitomirsky@oeg.gazprom.ru
2 National University of Oil and Gas "Gubkin University"
65, Leninsky prosp., Moscow, 119991, Russian Federation,
e-mail: lopatin.a@gubkin.ru
The
paper describes the experience of fruitful cooperation between JSC
"Gazprom orgenergogaz" and National University of Oil and Gas
"Gubkin University" on the creation, development, methodological
and personnel support of the sectoral diagnostic service system of main gas
pipelines. Its results were a number of normative-technical documents, a
multi-level system of highly-qualified specialists training in the field of
diagnostics, that provided significant reduction of qualified personnel
shortage in gas transmission companies, diagnostic and repair enterprises,
research and design institutes of the industry.
Keywords: diagnostics; main gas pipeline; compressor station;
methodological support; personnel training; additional professional
education.
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